BMW 5 Series E28 E34 Service Repair Manual 1981-1991
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🏷️ Basic Information Identification Make: BMW Model: 5 Series Generation Chassis Code: E28, E34 Codes Production Years Covered: 1981-1991 👋 Introduction Market Position Target Audience: BMW owners, independent repair shops, DIY enthusiasts seeking detailed technical information for E28 and E34 5 Series models. Competitive Analysis Differentiation: Emphasizes make, model, and year specificity, contrasting with generic manuals. Offers comprehensive coverage from basic to advanced procedures. Key Features Content Highlight: Covers everything from re-wiring to engine rebuilding, including electrical diagrams and fluid capacities. Delivery Method Availability: Instant Download via email from Tradebit System after payment. 📋 Manual Details Coverage Areas Covered Models: BMW 5 Series E28, E34 Covered Years: 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 Page Count Estimated Page Count: Comprehensive (Exact count not specified, but implied extensive) Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine removal/installation, cylinder head/valve, cylinder/piston, crankcase, crankshaft/primary shaft, fuel system, lubrication, ignition system. Drivetrain Systems: Clutch, gearshift linkage, sub transmission, transmission, crankshaft/primary shaft. Suspension Steering Brakes: Front wheel/suspension, rear wheel/suspension, hydraulic brake system. Electrical Systems: Battery/charging system, electric starter, switches, ignition system, wiring (re-wiring). Body Chassis: Implied by general repair procedures and troubleshooting. Procedures Included Maintenance Procedures: Inspection and adjustment, lubrication, routine maintenance, fluid changes, filter replacements. Repair Procedures: Engine rebuilding, component repair, electrical system repair, brake system repair, transmission overhaul, suspension component replacement. Diagnostic Procedures: Troubleshooting section explicitly mentioned. Electrical Diagrams: Comprehensive electrical diagrams for all vehicle systems, crucial for diagnosing electrical faults. Technical Depth Depth Of Coverage: Comprehensive workshop repair, from basic maintenance to full engine rebuilds and electrical system diagnostics. Covers detailed instructions and step-by-step diagrams. Torque Settings: Detailed torque specifications for critical fasteners throughout the vehicle, including engine, transmission, suspension, and brakes. 📊 Manual Specifications File Format Compatibility: PC/MAC Compatible Accessibility: Instant Download, Printable Pages, Viewable on Screen Features: Zoom In/Out capability Print Quality Diagram Quality: High-quality, step-by-step diagrams Binding Type Delivery Method: Digital Download (no physical binding) Paper Type Digital Content: Digital PDF content ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely covers M30 (e.g., 528i, 535i) and M20 (e.g., 520i, 524td, 525e) inline-six gasoline engines, and M21 diesel engines for E28. For E34, likely covers M20, M30, M50, and M51 diesel engines. (Specific engine codes not listed, but typical for the era and models). Performance Torque Specifications: Detailed torque specifications for all engine components will be found within the manual, crucial for proper assembly. Fuel System Fuel Injection Details: Coverage of Bosch L-Jetronic or Motronic fuel injection systems (depending on specific model/year) including component testing and adjustment. Carburetor Or Injection: Covers both carbureted (early E28 models) and fuel-injected systems common in the 80s and 90s. Lubrication Oil Capacity: Manual will specify exact oil capacities and recommended SAE viscosity grades for various engine types (e.g., BMW calls for Castrol or equivalent synthetic oils). Engine Management Ignition Timing: Procedures for checking and adjusting ignition timing, spark plug specifications, and ignition coil testing. 🔧 Transmission Standard Transmission Types: Likely covers Getrag 260 (manual) and ZF 4HP22 (automatic) transmissions for E28 and E34 models. (Specific transmission variants to be detailed within the manual). Optional Gear Ratios: Detailed gear ratios for both manual and automatic transmissions will be available for diagnostics and performance analysis. Features Clutch Service: Comprehensive clutch replacement procedures, including pilot bearing and rear main seal inspection. Fluid Specifications Transmission Fluid Type: Manual will specify correct ATF (e.g., Dexron II/III for automatics) or manual transmission fluid (e.g., synthetic gear oil) and change intervals. 📐 Dimensions Exterior Wheelbase E28: Approx. 2775 mm (109.2 in) Wheelbase E34: Approx. 2760 mm (108.7 in) for standard wheelbase, 2830 mm (111.4 in) for long wheelbase Weights Curb Weight: Varies significantly by engine and equipment, typically 1400-1600 kg (3086-3527 lbs). Towing Capacity: Not a primary focus for these models but will likely be specified if applicable. 🛡️ Safety Features Ratings Crash Test Data: Specific NHTSA/Euro NCAP ratings for these model years are less standardized than modern vehicles, but the manual will detail structural integrity points. Active Features ABS Availability: ABS (Anti-lock Braking System) was an option on many E28 and standard on later E34 models, with detailed diagnostic procedures. Passive Features Airbag System: Driver's side airbag became standard on E34 models from 1989/1990 onwards; manual covers system diagnostics. Seatbelts: Procedures for checking and replacing seatbelt mechanisms. 💡 Technology Features Infotainment Audio Systems: Original BMW Bavaria C or similar cassette/radio units. Manual may cover basic troubleshooting or wiring for upgrades. Driver Assistance Cruise Control: Cruise control was available, and its electrical components and operation are likely covered. Connectivity Diagnostic Ports: Early OBD-I style diagnostic connectors might be present for engine management systems. Manual will detail diagnostic procedures. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles or annually,...
Clutch, gearshift linkage, sub transmission, transmission, crankshaft/primary shaft.
Suspension Steering Brakes:
Front wheel/suspension, rear wheel/suspension, hydraulic brake system.
Electrical Systems:
Battery/charging system, electric starter, switches, ignition system, wiring (re-wiring).
Body Chassis:
Implied by general repair procedures and troubleshooting.
Procedures Included
Maintenance Procedures:
Inspection and adjustment, lubrication, routine maintenance, fluid changes, filter replacements.
Repair Procedures:
Engine rebuilding, component repair, electrical system repair, brake system repair, transmission overhaul, suspension component replacement.
Diagnostic Procedures:
Troubleshooting section explicitly mentioned.
Electrical Diagrams:
Comprehensive electrical diagrams for all vehicle systems, crucial for diagnosing electrical faults.
Technical Depth
Depth Of Coverage:
Comprehensive workshop repair, from basic maintenance to full engine rebuilds and electrical system diagnostics. Covers detailed instructions and step-by-step diagrams.
Torque Settings:
Detailed torque specifications for critical fasteners throughout the vehicle, including engine, transmission, suspension, and brakes.
📊 Manual Specifications
File Format
Compatibility:
PC/MAC Compatible
Accessibility:
Instant Download, Printable Pages, Viewable on Screen
Features:
Zoom In/Out capability
Print Quality
Diagram Quality:
High-quality, step-by-step diagrams
Binding Type
Delivery Method:
Digital Download (no physical binding)
Paper Type
Digital Content:
Digital PDF content
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Likely covers M30 (e.g., 528i, 535i) and M20 (e.g., 520i, 524td, 525e) inline-six gasoline engines, and M21 diesel engines for E28. For E34, likely covers M20, M30, M50, and M51 diesel engines. (Specific engine codes not listed, but typical for the era and models).
Performance
Torque Specifications:
Detailed torque specifications for all engine components will be found within the manual, crucial for proper assembly.
Fuel System
Fuel Injection Details:
Coverage of Bosch L-Jetronic or Motronic fuel injection systems (depending on specific model/year) including component testing and adjustment.
Carburetor Or Injection:
Covers both carbureted (early E28 models) and fuel-injected systems common in the 80s and 90s.
Lubrication
Oil Capacity:
Manual will specify exact oil capacities and recommended SAE viscosity grades for various engine types (e.g., BMW calls for Castrol or equivalent synthetic oils).
Engine Management
Ignition Timing:
Procedures for checking and adjusting ignition timing, spark plug specifications, and ignition coil testing.
🔧 Transmission
Standard
Transmission Types:
Likely covers Getrag 260 (manual) and ZF 4HP22 (automatic) transmissions for E28 and E34 models. (Specific transmission variants to be detailed within the manual).
Optional
Gear Ratios:
Detailed gear ratios for both manual and automatic transmissions will be available for diagnostics and performance analysis.
Features
Clutch Service:
Comprehensive clutch replacement procedures, including pilot bearing and rear main seal inspection.
Fluid Specifications
Transmission Fluid Type:
Manual will specify correct ATF (e.g., Dexron II/III for automatics) or manual transmission fluid (e.g., synthetic gear oil) and change intervals.
📐 Dimensions
Exterior
Wheelbase E28:
Approx. 2775 mm (109.2 in)
Wheelbase E34:
Approx. 2760 mm (108.7 in) for standard wheelbase, 2830 mm (111.4 in) for long wheelbase
Weights
Curb Weight:
Varies significantly by engine and equipment, typically 1400-1600 kg (3086-3527 lbs).
Towing Capacity:
Not a primary focus for these models but will likely be specified if applicable.
🛡️ Safety Features
Ratings
Crash Test Data:
Specific NHTSA/Euro NCAP ratings for these model years are less standardized than modern vehicles, but the manual will detail structural integrity points.
Active Features
ABS Availability:
ABS (Anti-lock Braking System) was an option on many E28 and standard on later E34 models, with detailed diagnostic procedures.
Passive Features
Airbag System:
Driver's side airbag became standard on E34 models from 1989/1990 onwards; manual covers system diagnostics.
Seatbelts:
Procedures for checking and replacing seatbelt mechanisms.
💡 Technology Features
Infotainment
Audio Systems:
Original BMW Bavaria C or similar cassette/radio units. Manual may cover basic troubleshooting or wiring for upgrades.
Driver Assistance
Cruise Control:
Cruise control was available, and its electrical components and operation are likely covered.
Connectivity
Diagnostic Ports:
Early OBD-I style diagnostic connectors might be present for engine management systems. Manual will detail diagnostic procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or annually, depending on driving conditions and oil type. Manual will detail specific recommendations.
Timing Belt Chain:
M20 engines use timing belts (replace every 30,000-40,000 miles or 3-4 years). M30 and M50 engines use timing chains, requiring less frequent service but inspection is crucial. Manual will specify intervals and procedures.
Fluid Specifications
Coolant Type:
BMW Blue or equivalent ethylene glycol-based coolant with corrosion inhibitors. Manual specifies mix ratio and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, with specific recommendations for flush intervals.
Power Steering Fluid:
Specification for hydraulic fluid for power steering systems (e.g., ATF or Pentosin CHF 11 S for later E34 models).
Known Issues
E28 Common Problems:
Cooling system leaks (hoses, water pump), fuel injector issues, window regulator failures, rear subframe bushings, differential seals.
E34 Common Problems:
Cooling system (plastic coolant expansion tank), blower motor resistor, door handle microswitches, headliner sagging, VANOS issues on M50 engines (later models).
Part Numbers
Oil Filter Example:
Example: Mann Filter W 920/1 or equivalent for many M20/M30 engines. (Manual will list specific OEM and equivalent part numbers).
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
The E28 and E34 represent BMW's 'Ultimate Driving Machine' philosophy, focusing on performance, handling, and driver engagement.
Model Evolution
E28 Introduction:
Introduced in 1981 as the successor to the E12, featuring more aerodynamic styling and advanced technology for its time.
E34 Introduction:
Launched in 1988 as the successor to the E28, it represented a significant leap in chassis design, aerodynamics, and available technology, including a longer wheelbase option.
Production
Manufacturing Locations:
Primarily produced at BMW's Dingolfing plant in Germany.
🏆 Awards & Recognition
Recognitions
Period Reputation:
Both E28 and E34 generations were highly regarded for their driving dynamics, build quality, and longevity, often winning 'best of' lists in their respective eras from publications like Car and Driver.
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