BMW 3 Series 318i 1983-1991 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 318i Codes Chassis Code: E30 Engine Code: M10 (various sub-variants) 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible Reputation: Renowned for sporty handling, build quality, and driver engagement. A benchmark in its class during its production run. Competitive Analysis Key Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra, Opel Vectra. Key Features Driving Dynamics: Excellent chassis balance, responsive steering, and independent rear suspension contribute to superior handling characteristics. Design: Iconic E30 design, characterized by clean lines, a driver-oriented interior, and the distinctive BMW 'kidney' grille. Powertrain Reliability: The M10 engine, while not the most powerful, is known for its robust construction and longevity with proper maintenance. 📋 Manual Details Coverage Areas Applicable Years: 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 Page Count Total Pages: 225 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly of the M10 engine, including cylinder head, block, pistons, connecting rods, crankshaft, camshaft, valves, and timing components. Engine Fuel System: Bosch LE-Jetronic fuel injection system diagnosis and repair, fuel pump, injectors, fuel pressure regulator, throttle body, air flow meter, and associated sensors. Engine Ignition System: Ignition coil, distributor, spark plugs, ignition control module, timing adjustments, and troubleshooting ignition system faults. Engine Cooling System: Radiator, fan, water pump, thermostat, coolant hoses, and troubleshooting overheating issues. Engine Exhaust System: Exhaust manifold, catalytic converter (if applicable for later models), muffler, pipes, and oxygen sensor diagnosis. Transmission Manual: Getrag 240 5-speed manual transmission disassembly, repair, clutch replacement, and gearbox fluid specifications. Transmission Automatic: ZF 4HP22 4-speed automatic transmission (if optioned on 318i) diagnosis, repair, fluid, and filter service. Drivetrain: Driveshaft, universal joints, CV joints (if applicable), differential, axle shafts, and wheel bearings. Suspension: Front MacPherson struts, rear semi-trailing arms, control arms, ball joints, tie rods, bushings, shock absorbers, and springs. Alignment specifications. Brakes: Front ventilated discs, rear drums (or discs on later/performance models), brake calipers, master cylinder, brake booster, ABS system (if equipped), fluid specifications, and bleeding procedures. Steering: Steering rack, tie rods, power steering pump, steering fluid specifications, and troubleshooting steering system issues. Electrical System: Battery, alternator, starter motor, fuse box, wiring diagrams, lighting systems, horn, and accessory circuits. Body And Interior: Door mechanisms, window regulators, seat adjustments, dashboard removal, interior trim, and body panel repair. Heating Ventilation Air Conditioning: HVAC system operation, blower motor, heater core, A/C compressor, refrigerant, and climate control diagnosis. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid replacement, and routine inspections. Troubleshooting: Systematic diagnostic procedures for common drivability issues, electrical faults, and mechanical problems. Repair Procedures: Step-by-step guides for component replacement and repair for all major vehicle systems. Component Rebuild: Detailed instructions for rebuilding engine, transmission, and other key components. Technical Specifications: Torque values, clearances, fluid capacities, electrical data, and critical dimensions. Wiring Diagrams: Comprehensive electrical schematics for various vehicle systems. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Image Resolution: High-resolution scans ensuring clarity of diagrams and text. Printable: Printable pages for on-demand hard copy access. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: M10 (Specific variants like M10B18) Engine Type: Inline-4 Cylinder, SOHC (Single Overhead Camshaft) Displacement: 1.8 Liters (1766 cc) Performance Horsepower: Approximately 98-105 hp (depending on market and exact model year) Torque: Approximately 100-105 lb-ft (depending on market and exact model year) Fuel System Fuel Delivery: Bosch LE-Jetronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating varies by market, typically 91 RON or higher recommended) Engine Management ECU Type: Motronic (specific generation for the LE-Jetronic system) 🔧 Transmission Standard Type: Getrag 240 5-speed Manual Transmission Optional Type: ZF 4HP22 4-speed Automatic Transmission (less common on 318i compared to other E30 models) Features Clutch Type: Hydraulic Actuation Manual Fluid Spec: BMW ATF Dextron II or equivalent (check specific manual for precise fill) Automatic Fluid Spec: ZF TE-ML 04D or equivalent (check specific manual for precise fill) 📐 Dimensions Exterior Body Styles: 2-door Sedan (Saloon), 4-door Sedan (Saloon), Convertible, Touring (Wagon - less common for 318i), Sport Utility Coupe (E30 M3 basis, not typically 318i) Length: Approx. 168.4 inches (4277 mm) for sedan models Width: Approx. 66.1 inches (1679 mm) Height: Approx. 54.7 inches (1390 mm) for sedan models Weights Curb Weight: Approx. 2500-2700 lbs (1134-1225 kg) 🛡️ Safety Features Ratings Federal Safety Standards: Designed to meet FMVSS standards prevalent during its production years. Active Features Braking: Front ventilated disc brakes, rear drum...
Detailed disassembly, inspection, and reassembly of the M10 engine, including cylinder head, block, pistons, connecting rods, crankshaft, camshaft, valves, and timing components.
Engine Fuel System:
Bosch LE-Jetronic fuel injection system diagnosis and repair, fuel pump, injectors, fuel pressure regulator, throttle body, air flow meter, and associated sensors.
Engine Ignition System:
Ignition coil, distributor, spark plugs, ignition control module, timing adjustments, and troubleshooting ignition system faults.
Engine Cooling System:
Radiator, fan, water pump, thermostat, coolant hoses, and troubleshooting overheating issues.
Engine Exhaust System:
Exhaust manifold, catalytic converter (if applicable for later models), muffler, pipes, and oxygen sensor diagnosis.
Front MacPherson struts, rear semi-trailing arms, control arms, ball joints, tie rods, bushings, shock absorbers, and springs. Alignment specifications.
Brakes:
Front ventilated discs, rear drums (or discs on later/performance models), brake calipers, master cylinder, brake booster, ABS system (if equipped), fluid specifications, and bleeding procedures.
Steering:
Steering rack, tie rods, power steering pump, steering fluid specifications, and troubleshooting steering system issues.
Door mechanisms, window regulators, seat adjustments, dashboard removal, interior trim, and body panel repair.
Heating Ventilation Air Conditioning:
HVAC system operation, blower motor, heater core, A/C compressor, refrigerant, and climate control diagnosis.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid replacement, and routine inspections.
Troubleshooting:
Systematic diagnostic procedures for common drivability issues, electrical faults, and mechanical problems.
Repair Procedures:
Step-by-step guides for component replacement and repair for all major vehicle systems.
Component Rebuild:
Detailed instructions for rebuilding engine, transmission, and other key components.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical data, and critical dimensions.
Wiring Diagrams:
Comprehensive electrical schematics for various vehicle systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Image Resolution:
High-resolution scans ensuring clarity of diagrams and text.
Approximately 98-105 hp (depending on market and exact model year)
Torque:
Approximately 100-105 lb-ft (depending on market and exact model year)
Fuel System
Fuel Delivery:
Bosch LE-Jetronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating varies by market, typically 91 RON or higher recommended)
Engine Management
ECU Type:
Motronic (specific generation for the LE-Jetronic system)
🔧 Transmission
Standard
Type:
Getrag 240 5-speed Manual Transmission
Optional
Type:
ZF 4HP22 4-speed Automatic Transmission (less common on 318i compared to other E30 models)
Features
Clutch Type:
Hydraulic Actuation
Manual Fluid Spec:
BMW ATF Dextron II or equivalent (check specific manual for precise fill)
Automatic Fluid Spec:
ZF TE-ML 04D or equivalent (check specific manual for precise fill)
📐 Dimensions
Exterior
Body Styles:
2-door Sedan (Saloon), 4-door Sedan (Saloon), Convertible, Touring (Wagon - less common for 318i), Sport Utility Coupe (E30 M3 basis, not typically 318i)
Length:
Approx. 168.4 inches (4277 mm) for sedan models
Width:
Approx. 66.1 inches (1679 mm)
Height:
Approx. 54.7 inches (1390 mm) for sedan models
Weights
Curb Weight:
Approx. 2500-2700 lbs (1134-1225 kg)
🛡️ Safety Features
Ratings
Federal Safety Standards:
Designed to meet FMVSS standards prevalent during its production years.
Active Features
Braking:
Front ventilated disc brakes, rear drum brakes (or optional rear discs on later models). ABS available on some later models.
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts for front occupants, lap belts for rear (later models often featured three-point rear belts).
Body Construction:
Reinforced safety cell, crumple zones front and rear.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radios were typically cassette players with AM/FM. Speaker quality varied by trim level. Modern head unit upgrades are common.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was optional on some models, particularly later production years and higher trim levels.
Connectivity
Connectivity Features:
Basic by modern standards. No integrated Bluetooth, USB, or navigation from the factory. Antennas were typically manual or electric for radio reception.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles or annually, whichever comes first. Refer to manual for specific oil type and capacity.
Spark Plugs:
Approximately 30,000 miles, depending on plug type (e.g., copper vs. platinum). Consult manual for correct part numbers and gap.
Coolant Flush:
Every 2 years or 30,000 miles.
Brake Fluid Change:
Every 2 years, regardless of mileage, to prevent moisture absorption.
Fluid Specifications
Engine Oil:
API SG/SH or ACEA A2/A3 rated, viscosity typically 10W-40 or 15W-40 depending on climate. Consult manual for exact BMW LL-01 or equivalent recommendation for the era.
Coolant:
Ethylene glycol based antifreeze (typically a 50/50 mix with distilled water). BMW recommends their own G48 coolant or equivalent. Check manual for correct color/type.
Brake Fluid:
DOT 3 or DOT 4. Always use fresh, sealed fluid.
Known Issues
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; water pump failure is also common with age.
Fuel System:
Fuel pump relays can fail, leading to no-start conditions. Injector seals can degrade.
Suspension:
Worn control arm bushings, rear trailing arm bushings ('RTABs'), and shock absorbers are common wear items leading to degraded handling.
Electrical:
Corroded wiring connections, especially in engine bay and grounds. Instrument cluster problems (like 'check panel' lights).
Rust:
Common on E30s, particularly around wheel arches, rocker panels, and strut towers. Early inspection and rust prevention is crucial.
📚 Vehicle History
Brand Heritage
Brand Identity:
BMW (Bayerische Motoren Werke AG) has a long-standing heritage of producing driver-focused, performance-oriented vehicles with a reputation for engineering excellence and luxury.
Model Evolution
Generation Code:
E30 (First generation 3 Series)
Introduction Year:
1982 (globally, E30 introduced), 318i variant phased in from 1983/1984.
Facelift:
Mid-cycle facelift occurred around 1987-1988, introducing revised bumpers (larger plastic 'diving boards'), updated interior trim, and some mechanical tweaks.
Production
Production Period:
1982-1994 (E30 platform as a whole), 318i specifically for the 1983-1991 range covered by this manual.
Manufacturing Locations:
Primary production in Germany, with some assembly in other BMW facilities globally.
🏆 Awards & Recognition
Recognitions
Automotive Press Accolades:
The E30 generation as a whole received numerous accolades for its driving dynamics and engineering, often praised by automotive journalists worldwide.
Classic Car Status:
The E30 3 Series, including the 318i, is widely regarded as a modern classic and is highly sought after by enthusiasts for its purity of driving experience.
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