BMW 318 318i 1983-1991 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 318i Model Variant: 318 Model Years Covered: 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 Codes Chassis Codes: E30 👋 Introduction Market Position Market Segment: Compact Executive Sports Sedan / Coupe Competitive Analysis Key Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240/740. Key Features Driving Dynamics: Renowned for its balanced chassis, rear-wheel drive, and engaging driving experience characteristic of BMW's 'Ultimate Driving Machine' ethos. Design Philosophy: The E30 generation represented a blend of classic BMW design cues with a more modern and aerodynamic approach. 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service Repair Model Variant Coverage: Covers both 318 and 318i variants, acknowledging potential minor differences in specifications between specific model designations within these series. Page Count Estimated Page Count: Hundreds of pages (Exact count not provided, but indicative of comprehensive coverage) Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul of M10 and M40 series engines, including fuel injection (Bosch L-Jetronic/Motronic), ignition, cooling, lubrication, and exhaust systems. Transmission: Service and repair of manual and automatic transmissions, clutch systems, driveshafts, and differentials. Suspension Steering: Front and rear suspension components (struts, control arms, bushings, shock absorbers), steering systems (rack and pinion), alignment procedures. Brakes: Disc and drum brake systems, ABS (if equipped), hydraulic components, caliper and rotor replacement, brake fluid specifications. Electrical Electronics: Wiring diagrams, starter, alternator, battery, lighting systems, fuses, relays, instrument cluster, and basic electronic control unit (ECU) diagnosis. Body Chassis: Body panel repair, door mechanisms, interior trim, glass replacement, chassis component inspection and repair. Fuel System Diagnosis: In-depth diagnosis of fuel delivery issues, injector testing, fuel pressure checks, and troubleshooting of emission control systems. Interior Features: Repair and adjustment of interior components such as seats, dashboard, door panels, and climate control systems. Heating Ventilation Air Conditioning: Service and diagnosis of the HVAC system, including blower motor, heater core, and A/C components (if factory equipped). Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, coolant flushes, spark plug replacement, brake pad replacement. Troubleshooting: Diagnostic flowcharts and step-by-step procedures for identifying and resolving common mechanical and electrical faults. Repair: Detailed instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly. Specifications Data: Torque specifications, clearances, fluid capacities, and other critical measurements for accurate repair and assembly. Engine Mechanical Repair: Complete engine rebuild procedures, including cylinder head removal and overhaul, piston and connecting rod installation, crankshaft service, and timing belt/chain replacement (if applicable to specific engine). Alignment Specifications: Detailed wheel alignment specifications (camber, caster, toe) and procedures for adjustments. Technical Depth Depth: Comprehensive from basic maintenance and adjustments to major component overhaul and diagnostics, suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format Details: Likely PDF; Searchable text and high-resolution diagrams are common for official service manuals. Searchability: Typically searchable PDF, allowing quick access to specific information using keywords. Print Quality Diagram Clarity: High quality, detailed diagrams and illustrations for clarity of procedures. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Range: M10 (e.g., M10B18) and early M40 series (e.g., M40B18) Engine Type: Inline 4-Cylinder, naturally aspirated Displacement: Approximately 1.8 Liters (1766 cc for M10, 1795 cc for M40) Performance Horsepower Range: Typically 90-105 hp (depending on market and exact engine variant). Torque Range: Approximately 130-140 Nm (96-103 lb-ft) (depending on market and exact engine variant). Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic fuel injection systems. Fuel Type: Unleaded Gasoline Engine Type Valvetrain: SOHC (Single Overhead Camshaft) for M10 and M40 engines. 🔧 Transmission Standard Standard Transmission: 4-Speed or 5-Speed Manual Transmission Optional Optional Transmission: 3-Speed or 4-Speed Automatic Transmission Features Drivetrain: Rear-Wheel Drive (RWD) 📐 Dimensions Exterior Body Styles: 2-door Sedan (Saloon), 4-door Sedan (Saloon), Convertible, Touring (Wagon - less common for 318i). Weights Curb Weight Range: Approximately 1150-1300 kg (2535-2866 lbs), depending on body style and equipment. 🛡️ Safety Features Ratings Crash Test Era: Tests from this era are less standardized than modern NCAP ratings; focus on structural integrity for the time. Active Features Braking System: Front ventilated disc brakes, rear drum brakes (standard on many 318i models). Some later models or optional packages offered rear disc brakes. Passive Features Restraints: Seat belts (lap belts in rear, three-point front belts), optional driver's side airbag on later models. 💡 Technology Features Infotainment Audio System: Factory fitted cassette players, optional CD players in later years. Basic AM/FM radio. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on many models, typically available on 325i and later 318i variants. Connectivity Connectivity Features: Very basic for the era; no Bluetooth or advanced connectivity. External antenna...
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240/740.
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel drive, and engaging driving experience characteristic of BMW's 'Ultimate Driving Machine' ethos.
Design Philosophy:
The E30 generation represented a blend of classic BMW design cues with a more modern and aerodynamic approach.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Service Repair
Model Variant Coverage:
Covers both 318 and 318i variants, acknowledging potential minor differences in specifications between specific model designations within these series.
Page Count
Estimated Page Count:
Hundreds of pages (Exact count not provided, but indicative of comprehensive coverage)
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul of M10 and M40 series engines, including fuel injection (Bosch L-Jetronic/Motronic), ignition, cooling, lubrication, and exhaust systems.
Transmission:
Service and repair of manual and automatic transmissions, clutch systems, driveshafts, and differentials.
Suspension Steering:
Front and rear suspension components (struts, control arms, bushings, shock absorbers), steering systems (rack and pinion), alignment procedures.
Brakes:
Disc and drum brake systems, ABS (if equipped), hydraulic components, caliper and rotor replacement, brake fluid specifications.
Electrical Electronics:
Wiring diagrams, starter, alternator, battery, lighting systems, fuses, relays, instrument cluster, and basic electronic control unit (ECU) diagnosis.
Body Chassis:
Body panel repair, door mechanisms, interior trim, glass replacement, chassis component inspection and repair.
Fuel System Diagnosis:
In-depth diagnosis of fuel delivery issues, injector testing, fuel pressure checks, and troubleshooting of emission control systems.
Interior Features:
Repair and adjustment of interior components such as seats, dashboard, door panels, and climate control systems.
Heating Ventilation Air Conditioning:
Service and diagnosis of the HVAC system, including blower motor, heater core, and A/C components (if factory equipped).
Diagnostic flowcharts and step-by-step procedures for identifying and resolving common mechanical and electrical faults.
Repair:
Detailed instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly.
Specifications Data:
Torque specifications, clearances, fluid capacities, and other critical measurements for accurate repair and assembly.
Engine Mechanical Repair:
Complete engine rebuild procedures, including cylinder head removal and overhaul, piston and connecting rod installation, crankshaft service, and timing belt/chain replacement (if applicable to specific engine).
Alignment Specifications:
Detailed wheel alignment specifications (camber, caster, toe) and procedures for adjustments.
Technical Depth
Depth:
Comprehensive from basic maintenance and adjustments to major component overhaul and diagnostics, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format Details:
Likely PDF; Searchable text and high-resolution diagrams are common for official service manuals.
Searchability:
Typically searchable PDF, allowing quick access to specific information using keywords.
Print Quality
Diagram Clarity:
High quality, detailed diagrams and illustrations for clarity of procedures.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Range:
M10 (e.g., M10B18) and early M40 series (e.g., M40B18)
Engine Type:
Inline 4-Cylinder, naturally aspirated
Displacement:
Approximately 1.8 Liters (1766 cc for M10, 1795 cc for M40)
Performance
Horsepower Range:
Typically 90-105 hp (depending on market and exact engine variant).
Torque Range:
Approximately 130-140 Nm (96-103 lb-ft) (depending on market and exact engine variant).
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection systems.
Fuel Type:
Unleaded Gasoline
Engine Type
Valvetrain:
SOHC (Single Overhead Camshaft) for M10 and M40 engines.
🔧 Transmission
Standard
Standard Transmission:
4-Speed or 5-Speed Manual Transmission
Optional
Optional Transmission:
3-Speed or 4-Speed Automatic Transmission
Features
Drivetrain:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Body Styles:
2-door Sedan (Saloon), 4-door Sedan (Saloon), Convertible, Touring (Wagon - less common for 318i).
Weights
Curb Weight Range:
Approximately 1150-1300 kg (2535-2866 lbs), depending on body style and equipment.
🛡️ Safety Features
Ratings
Crash Test Era:
Tests from this era are less standardized than modern NCAP ratings; focus on structural integrity for the time.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes (standard on many 318i models). Some later models or optional packages offered rear disc brakes.
Passive Features
Restraints:
Seat belts (lap belts in rear, three-point front belts), optional driver's side airbag on later models.
💡 Technology Features
Infotainment
Audio System:
Factory fitted cassette players, optional CD players in later years. Basic AM/FM radio.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on many models, typically available on 325i and later 318i variants.
Connectivity
Connectivity Features:
Very basic for the era; no Bluetooth or advanced connectivity. External antenna for radio.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 5,000-7,500 miles (8,000-12,000 km) or annually, whichever comes first, using appropriate synthetic or semi-synthetic oil.
Spark Plug Replacement:
Typically every 20,000-30,000 miles (32,000-48,000 km), depending on plug type.
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-40 or 10W-50 recommended (check manual for exact specs for specific climates/engines). BMW Special Oil or equivalent.
Coolant Specification:
Ethylene glycol based antifreeze, mixed 50/50 with distilled water. BMW Antifreeze/Coolant or equivalent.
Brake Fluid Specification:
DOT 4 brake fluid.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (e.g., SAE 75W-90 or 80W-90). Specific BMW recommendation should be verified.
Transmission Fluid Automatic:
Dexron II or equivalent ATF fluid. Capacity varies by transmission type (e.g., ATFs for ZF transmissions).
Differential Fluid:
GL-5 gear oil (e.g., SAE 75W-90 or 80W-90).
Known Issues
Cooling System:
Plastic coolant expansion tanks and thermostat housings can become brittle and crack over time.
Fuel System M10:
K-Jetronic (CIS) fuel distributors and air flow meters can develop issues, impacting fuel delivery consistency.
Electrical:
Wiring harness degradation (especially around the engine bay) and failing fuel pump relays are common.
Suspension Bushings:
Rubber suspension bushings (control arm bushings, trailing arm bushings) can wear out, leading to vague handling and clunking noises.
Idle Control Valve:
Issues with the idle control valve or air flow meter can lead to rough idling or stalling.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for performance, engineering excellence, and driver engagement.
Model Evolution
E30 Generation:
The E30 chassis (1982-1991) was a highly successful generation for BMW, solidifying its position in the compact executive segment. The 318i served as an entry-level model offering BMW quality and driving dynamics at a more accessible price point.
E30 Lifecycle:
The E30 was produced from 1982 to 1991. The 318i was introduced as a more economical option, evolving through different engine variants and minor chassis updates during its production run.
Production
Manufacturing Locations:
Primarily Germany, with some production in South Africa and other international facilities.
🏆 Awards & Recognition
Recognitions
Automotive Press Accolades:
The E30 generation received numerous accolades from automotive publications for its handling, build quality, and sporty demeanor, often appearing on 'best of' lists for its class.
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