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BMW 318 318i 1984-1990 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 318i Codes Chassis Code: E30 Engine Code Primary: M10B18 👋 Introduction Market Position Segment: Compact Executive / Sports Sedan Competitive Analysis Key Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra Key Features Driving Dynamics: Renowned for BMW's signature sporty handling, responsive steering, and balanced chassis. Build Quality: High-quality construction, durable materials, and excellent fit and finish characteristic of BMW. Target Audience Demographic: Enthusiasts, DIY mechanics, and owners seeking in-depth knowledge for maintenance and repair. 📋 Manual Details Coverage Areas Models Covered: BMW 318i Production Years Covered: 1984, 1985, 1986, 1987, 1988, 1989, 1990 Page Count Total Pages: 554 Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete Engine Overhaul, Maintenance, Diagnostics, Fuel System, Ignition System, Cooling System, Lubrication System, Emission Control Systems Transmission: Manual and Automatic Transmission Service, Clutch System, Drive Axles, Differential Suspension Steering: Front and Rear Suspension, Steering System, Wheel Alignment Brakes: Brake System Diagnostics, Pad and Rotor Replacement, Hydraulic System Service, ABS (if equipped) Electrical: Wiring Diagrams, Charging System, Starting System, Lighting System, Instrument Cluster, ECUs, Fuses and Relays Bodywork: Body Panel Repair, Doors, Hood, Trunk, Interior Trim, Glass Replacement Heating Ventilation Air Conditioning: HVAC System Service and Repair Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Replacement Repair: Engine Rebuilding, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Repair Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides Specifications: Torque Specifications, Clearances, Fluid Capacities, Piston Ring Gap, Bearing Clearances Technical Depth Depth: Comprehensive; Covers routine maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text-based PDF, allowing for keyword searches of technical terms and procedures. Print Quality Quality: Assumed to be high-quality scan or digital original, suitable for printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, SOHC Displacement: 1.8 Liters (1766 cc) Bore X Stroke: 89.0 mm x 80.0 mm Compression Ratio: 8.5:1 or 9.0:1 (depending on variant) Performance Horsepower Peak: Approx. 104-105 hp @ 5800-6000 rpm Torque Peak: Approx. 107-108 lb-ft @ 3200-3500 rpm Fuel System Fuel Delivery: Bosch LE-Jetronic or L-Jetronic Fuel Injection Fuel Type: Unleaded Gasoline (91+ Octane Recommended) Cooling System Coolant Type: BMW Premium Antifreeze/Coolant (G48 or equivalent), 50/50 mix with distilled water Lubrication System Oil Type: SAE 15W-40 or 20W-50 API SG or SH rating (consult manual for specific climate recommendations) 🔧 Transmission Standard Type: 4-Speed Manual Getrag 240 Optional Type: 3-Speed ZF 3HP13 Automatic Transmission Manual Transmission Fluid Fluid Type: API GL-4 Gear Oil (e.g., Castrol EP 75W-90 or equivalent) Automatic Transmission Fluid Fluid Type: Dexron II or III (consult manual for specific BMW specification) Differential Fluid Fluid Type: API GL-5 Gear Oil (e.g., SAE 75W-90) 📐 Dimensions Exterior Length: Approx. 168.4 inches (4277 mm) Width: Approx. 66.1 inches (1680 mm) Height: Approx. 54.5 inches (1384 mm) Wheelbase: Approx. 100.1 inches (2540 mm) Weights Curb Weight: Approx. 2600 - 2800 lbs (1180 - 1270 kg), varies by transmission and options Gross Vehicle Weight Rating: Approx. 3570 lbs (1620 kg) Cargo Trunk Capacity: Approx. 15.0 cu ft (425 liters) 🛡️ Safety Features Ratings Crash Test Results: Specific NHTSA/IIHS ratings from this era are often limited or not directly comparable to modern standards. E30 chassis generally considered robust for its time. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes (some later models may have rear discs). ABS: Optional Anti-lock Braking System (ABS) available on later models. Passive Features Seatbelts: Three-point front seatbelts, lap belts for rear passengers. Headrests: Front and rear headrests. Chassis Design: Unitized steel body construction with crumple zones. 💡 Technology Features Infotainment Audio System: Factory cassette player with AM/FM radio, optional CD changer in some later models. Basic speaker configurations. Driver Assistance Cruise Control: Optional cruise control system. Trip Computer: Basic trip computer features in some higher trims or optional packages. Connectivity Bluetooth: Not available from factory. Auxiliary Input: Not available from factory; aftermarket solutions common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. Consult manual for specific mileage/time. Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually. Spark Plug Replacement: Every 20,000 - 30,000 miles (32,000 - 48,000 km), depending on plug type. Timing Belt Replacement: N/A (M10 engine uses a timing chain). Fluid Specifications Brake Fluid: DOT 3 or DOT 4 (consult manual for exact specification and interval) Fluid Capacities Engine Oil Capacity: Approx. 4.5 - 5.0 liters (4.8 - 5.3 US quarts) with filter. Coolant Capacity: Approx. 7.5 - 8.0 liters (7.9 - 8.5 US...
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BMW 318 318i 1984-1990 Workshop Repair Service ManualBMW 318 318i 1984-1990 Workshop Repair Service ManualBMW 318 318i 1984-1990 Workshop Repair Service ManualBMW 318 318i 1984-1990 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
318i
Codes
Chassis Code:
E30
Engine Code Primary:
M10B18
👋 Introduction
Market Position
Segment:
Compact Executive / Sports Sedan
Competitive Analysis
Key Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra
Key Features
Driving Dynamics:
Renowned for BMW's signature sporty handling, responsive steering, and balanced chassis.
Build Quality:
High-quality construction, durable materials, and excellent fit and finish characteristic of BMW.
Target Audience
Demographic:
Enthusiasts, DIY mechanics, and owners seeking in-depth knowledge for maintenance and repair.
📋 Manual Details
Coverage Areas
Models Covered:
BMW 318i
Production Years Covered:
1984, 1985, 1986, 1987, 1988, 1989, 1990
Page Count
Total Pages:
554
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Overhaul, Maintenance, Diagnostics, Fuel System, Ignition System, Cooling System, Lubrication System, Emission Control Systems
Transmission:
Manual and Automatic Transmission Service, Clutch System, Drive Axles, Differential
Suspension Steering:
Front and Rear Suspension, Steering System, Wheel Alignment
Brakes:
Brake System Diagnostics, Pad and Rotor Replacement, Hydraulic System Service, ABS (if equipped)
Electrical:
Wiring Diagrams, Charging System, Starting System, Lighting System, Instrument Cluster, ECUs, Fuses and Relays
Bodywork:
Body Panel Repair, Doors, Hood, Trunk, Interior Trim, Glass Replacement
Heating Ventilation Air Conditioning:
HVAC System Service and Repair
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Replacement
Repair:
Engine Rebuilding, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Repair
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides
Specifications:
Torque Specifications, Clearances, Fluid Capacities, Piston Ring Gap, Bearing Clearances
Technical Depth
Depth:
Comprehensive; Covers routine maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text-based PDF, allowing for keyword searches of technical terms and procedures.
Print Quality
Quality:
Assumed to be high-quality scan or digital original, suitable for printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, SOHC
Displacement:
1.8 Liters (1766 cc)
Bore X Stroke:
89.0 mm x 80.0 mm
Compression Ratio:
8.5:1 or 9.0:1 (depending on variant)
Performance
Horsepower Peak:
Approx. 104-105 hp @ 5800-6000 rpm
Torque Peak:
Approx. 107-108 lb-ft @ 3200-3500 rpm
Fuel System
Fuel Delivery:
Bosch LE-Jetronic or L-Jetronic Fuel Injection
Fuel Type:
Unleaded Gasoline (91+ Octane Recommended)
Cooling System
Coolant Type:
BMW Premium Antifreeze/Coolant (G48 or equivalent), 50/50 mix with distilled water
Lubrication System
Oil Type:
SAE 15W-40 or 20W-50 API SG or SH rating (consult manual for specific climate recommendations)
🔧 Transmission
Standard
Type:
4-Speed Manual Getrag 240
Optional
Type:
3-Speed ZF 3HP13 Automatic Transmission
Manual Transmission Fluid
Fluid Type:
API GL-4 Gear Oil (e.g., Castrol EP 75W-90 or equivalent)
Automatic Transmission Fluid
Fluid Type:
Dexron II or III (consult manual for specific BMW specification)
Differential Fluid
Fluid Type:
API GL-5 Gear Oil (e.g., SAE 75W-90)
📐 Dimensions
Exterior
Length:
Approx. 168.4 inches (4277 mm)
Width:
Approx. 66.1 inches (1680 mm)
Height:
Approx. 54.5 inches (1384 mm)
Wheelbase:
Approx. 100.1 inches (2540 mm)
Weights
Curb Weight:
Approx. 2600 - 2800 lbs (1180 - 1270 kg), varies by transmission and options
Gross Vehicle Weight Rating:
Approx. 3570 lbs (1620 kg)
Cargo
Trunk Capacity:
Approx. 15.0 cu ft (425 liters)
🛡️ Safety Features
Ratings
Crash Test Results:
Specific NHTSA/IIHS ratings from this era are often limited or not directly comparable to modern standards. E30 chassis generally considered robust for its time.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes (some later models may have rear discs).
ABS:
Optional Anti-lock Braking System (ABS) available on later models.
Passive Features
Seatbelts:
Three-point front seatbelts, lap belts for rear passengers.
Headrests:
Front and rear headrests.
Chassis Design:
Unitized steel body construction with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory cassette player with AM/FM radio, optional CD changer in some later models. Basic speaker configurations.
Driver Assistance
Cruise Control:
Optional cruise control system.
Trip Computer:
Basic trip computer features in some higher trims or optional packages.
Connectivity
Bluetooth:
Not available from factory.
Auxiliary Input:
Not available from factory; aftermarket solutions common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. Consult manual for specific mileage/time.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually.
Spark Plug Replacement:
Every 20,000 - 30,000 miles (32,000 - 48,000 km), depending on plug type.
Timing Belt Replacement:
N/A (M10 engine uses a timing chain).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (consult manual for exact specification and interval)
Fluid Capacities
Engine Oil Capacity:
Approx. 4.5 - 5.0 liters (4.8 - 5.3 US quarts) with filter.
Coolant Capacity:
Approx. 7.5 - 8.0 liters (7.9 - 8.5 US quarts).
Known Issues
Cooling System:
Cracked coolant expansion tanks, deteriorating hoses, and water pump failures can occur due to age.
Fuel System:
Leaking fuel lines, clogged fuel injectors, and failing fuel pumps are common on older vehicles.
Electrical:
Corroded grounds, failing alternator regulators, and deteriorating wiring insulation.
Suspension:
Worn bushings (control arm, sway bar), ball joints, and tie rod ends.
Rust:
Common rust areas include wheel wells, rocker panels, battery trays, and strut towers.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's reputation for 'The Ultimate Driving Machine' established with models like the E30.
Model Evolution
E30 Generation:
The E30 generation (1982-1991) replaced the E21 3 Series and introduced significant advancements in chassis design and engineering.
318I Positioning:
Positioned as the entry-level model in the 3 Series range, offering a balance of performance and economy.
Production
Production Dates:
1982-1991 (E30 generation)
Manufacturing Locations:
Germany (primarily Dingolfing, Munich)
🏆 Awards & Recognition
Recognitions
Automotive Press:
The E30 generation, including the 318i, was widely praised by automotive journalists for its driving dynamics and build quality. Frequently appeared on 'Best Cars' lists of its era.
Ratings
Reliability:
While mechanicals are generally robust, age-related wear and tear on rubber and plastic components is a significant factor for reliability. Proper maintenance is crucial.
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