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Jeep Comanche 1984-1996 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Comanche Model Code: MJ Body Style: Pickup Truck Generation Generation Designation: First Generation (MJ) Codes Vin Prefix: 1J4 👋 Introduction Market Position Segment: Compact Pickup Truck Brand Association: Known for off-road capability and Jeep's robust heritage, adapted into a utilitarian pickup. Competitive Analysis Competitors: Ford Ranger, Chevrolet S-10, Toyota Hilux/Tacoma, Nissan Hardbody. Unique Selling Points: Available with Command-Trac or Selec-Trac 4x4 systems, unibody construction with a separate truck bed (similar to the XJ Cherokee), robust powertrain options. Key Features Platform Sharing: Shares platform and many components with the highly successful XJ Cherokee, offering a unique combination of SUV-like comfort and truck utility. Powertrain Options: Offered with both gasoline and diesel engine options, various transmission and 4x4 configurations. 📋 Manual Details Coverage Areas Covered Years: 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 Covered Trims: Base, Sport, Pioneer, Chief, Laredo, Comanche Sport, Eliminator Page Count Estimated Pages: Approximately 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine diagnostics, manual transmission, automatic transmission, transfer case, drive axles, differentials. Chassis: Suspension (front and rear), steering system, braking system (front and rear), wheels and tires, frame and body mounting. Electrical: Lighting system, instrument cluster, power accessories, charging system, starting system, ignition system, infotainment system, wiring diagrams, diagnostic procedures for electrical faults. Body And Interior: Body panels, doors, windows, seats, interior trim, HVAC system, body repair, corrosion protection. Procedures Included Maintenance: Routine maintenance, fluid checks and changes, filter replacements, lubrication, tune-up procedures. Repair: Component removal and installation, rebuilding procedures for major assemblies (engine, transmission, axles), suspension and brake component replacement. Diagnostics: Troubleshooting guides for common and intermittent faults, diagnostic trouble codes (DTCs) interpretation (where applicable for the era), electrical system troubleshooting flowcharts. Specifications: Torque specifications, alignment specifications, electrical component data, fluid capacities and types, engine data (bore, stroke, compression ratio). Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. Includes detailed diagrams, exploded views, and step-by-step instructions for professional-level repairs. 📊 Manual Specifications File Format Quality: High-resolution scans, searchable text where OCR is applied, clear and legible diagrams. Print Quality Print Readability: Designed for clear printing on standard printers, ensuring readability of text and diagrams. Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Type: Digital (PDF) - Not applicable ⚙️ Engine Specifications Primary Engine Engine 1 Name: 2.5L AMC I4 (150 cu in) Engine 1 Horsepower: Approx. 115-125 hp Engine 1 Torque: Approx. 140-150 lb-ft Engine 2 Name: 4.0L AMC I6 (242 cu in) 'High Output' Engine 2 Horsepower: Approx. 170-190 hp Engine 2 Torque: Approx. 220-240 lb-ft Engine 3 Name: 2.1L Renault/Jeep Turbodiesel (129 cu in) Engine 3 Horsepower: Approx. 85 hp Engine 3 Torque: Approx. 160 lb-ft Performance Fuel Type: Unleaded gasoline (91 octane recommended for 4.0L), Diesel fuel for turbodiesel variant. Fuel System Injection Type: Multi-point Fuel Injection (MPFI) for gasoline engines. 🔧 Transmission Standard Transmission 1: 4-speed automatic (e.g., AW4) Optional Transmission 2: 5-speed manual (e.g., AX-5, AX-15) Features Transfer Case Options: Command-Trac (2WD/4WD Part-Time) or Selec-Trac (2WD/4WD Full-Time with 2WD option). Drive Configuration: RWD or 4WD 📐 Dimensions Exterior Wheelbase Short Bed: 113.0 inches Wheelbase Long Bed: 125.0 inches Bed Length Short: 6 feet Bed Length Long: 7 feet Weights Curb Weight Approx: 3,000 - 3,800 lbs (depending on configuration) Payload Capacity Approx: 1,000 - 1,500 lbs Towing Capacity Approx: Up to 5,000 lbs 🛡️ Safety Features Ratings NHTSA Ratings: NHTSA ratings vary by year and specific test; generally considered to have adequate protection for its era. No specific rollover ratings typically available for this model. Active Features Braking System: Front disc brakes, rear drum brakes. Optional rear disc brakes on some models. ABS: Available on select later models, often only on rear wheels initially, later on all four. Passive Features Airbags: Driver-side airbag standard from 1994 onwards. Passenger airbag not available. Seat Belts: 3-point front seat belts, 2-point lap belts for rear passengers (if equipped). 💡 Technology Features Infotainment Audio System: Factory AM/FM radio, optional cassette player, optional CD player (late models). Speaker configurations varied by trim. Driver Assistance Cruise Control: Optional on most trims. Connectivity Interior Features: Manual window cranks, manual door locks standard. Power windows/locks available on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months, whichever comes first. Tune Up Interval: Every 30,000 miles (spark plugs, filters). Transmission Fluid Change: Every 30,000 - 60,000 miles, depending on driving conditions. Fluid Specifications Engine Oil Type: API SG or higher. SAE 10W-30 recommended for most conditions (check manual for specific temperature ranges). Coolant Type: Chrysler/Mopar Antifreeze/Coolant (Green) or equivalent ethylene glycol-based coolant. Transmission Fluid Type...
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Sku: 462559
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Jeep Comanche 1984-1996 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Comanche
Model Code:
MJ
Body Style:
Pickup Truck
Generation
Generation Designation:
First Generation (MJ)
Codes
Vin Prefix:
1J4
👋 Introduction
Market Position
Segment:
Compact Pickup Truck
Brand Association:
Known for off-road capability and Jeep's robust heritage, adapted into a utilitarian pickup.
Competitive Analysis
Competitors:
Ford Ranger, Chevrolet S-10, Toyota Hilux/Tacoma, Nissan Hardbody.
Unique Selling Points:
Available with Command-Trac or Selec-Trac 4x4 systems, unibody construction with a separate truck bed (similar to the XJ Cherokee), robust powertrain options.
Key Features
Platform Sharing:
Shares platform and many components with the highly successful XJ Cherokee, offering a unique combination of SUV-like comfort and truck utility.
Powertrain Options:
Offered with both gasoline and diesel engine options, various transmission and 4x4 configurations.
📋 Manual Details
Coverage Areas
Covered Years:
1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996
Covered Trims:
Base, Sport, Pioneer, Chief, Laredo, Comanche Sport, Eliminator
Page Count
Estimated Pages:
Approximately 1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine diagnostics, manual transmission, automatic transmission, transfer case, drive axles, differentials.
Chassis:
Suspension (front and rear), steering system, braking system (front and rear), wheels and tires, frame and body mounting.
Electrical:
Lighting system, instrument cluster, power accessories, charging system, starting system, ignition system, infotainment system, wiring diagrams, diagnostic procedures for electrical faults.
Body And Interior:
Body panels, doors, windows, seats, interior trim, HVAC system, body repair, corrosion protection.
Procedures Included
Maintenance:
Routine maintenance, fluid checks and changes, filter replacements, lubrication, tune-up procedures.
Repair:
Component removal and installation, rebuilding procedures for major assemblies (engine, transmission, axles), suspension and brake component replacement.
Diagnostics:
Troubleshooting guides for common and intermittent faults, diagnostic trouble codes (DTCs) interpretation (where applicable for the era), electrical system troubleshooting flowcharts.
Specifications:
Torque specifications, alignment specifications, electrical component data, fluid capacities and types, engine data (bore, stroke, compression ratio).
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. Includes detailed diagrams, exploded views, and step-by-step instructions for professional-level repairs.
📊 Manual Specifications
File Format
Quality:
High-resolution scans, searchable text where OCR is applied, clear and legible diagrams.
Print Quality
Print Readability:
Designed for clear printing on standard printers, ensuring readability of text and diagrams.
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
Digital (PDF) - Not applicable
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
2.5L AMC I4 (150 cu in)
Engine 1 Horsepower:
Approx. 115-125 hp
Engine 1 Torque:
Approx. 140-150 lb-ft
Engine 2 Name:
4.0L AMC I6 (242 cu in) 'High Output'
Engine 2 Horsepower:
Approx. 170-190 hp
Engine 2 Torque:
Approx. 220-240 lb-ft
Engine 3 Name:
2.1L Renault/Jeep Turbodiesel (129 cu in)
Engine 3 Horsepower:
Approx. 85 hp
Engine 3 Torque:
Approx. 160 lb-ft
Performance
Fuel Type:
Unleaded gasoline (91 octane recommended for 4.0L), Diesel fuel for turbodiesel variant.
Fuel System
Injection Type:
Multi-point Fuel Injection (MPFI) for gasoline engines.
🔧 Transmission
Standard
Transmission 1:
4-speed automatic (e.g., AW4)
Optional
Transmission 2:
5-speed manual (e.g., AX-5, AX-15)
Features
Transfer Case Options:
Command-Trac (2WD/4WD Part-Time) or Selec-Trac (2WD/4WD Full-Time with 2WD option).
Drive Configuration:
RWD or 4WD
📐 Dimensions
Exterior
Wheelbase Short Bed:
113.0 inches
Wheelbase Long Bed:
125.0 inches
Bed Length Short:
6 feet
Bed Length Long:
7 feet
Weights
Curb Weight Approx:
3,000 - 3,800 lbs (depending on configuration)
Payload Capacity Approx:
1,000 - 1,500 lbs
Towing Capacity Approx:
Up to 5,000 lbs
🛡️ Safety Features
Ratings
NHTSA Ratings:
NHTSA ratings vary by year and specific test; generally considered to have adequate protection for its era. No specific rollover ratings typically available for this model.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Optional rear disc brakes on some models.
ABS:
Available on select later models, often only on rear wheels initially, later on all four.
Passive Features
Airbags:
Driver-side airbag standard from 1994 onwards. Passenger airbag not available.
Seat Belts:
3-point front seat belts, 2-point lap belts for rear passengers (if equipped).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, optional cassette player, optional CD player (late models). Speaker configurations varied by trim.
Driver Assistance
Cruise Control:
Optional on most trims.
Connectivity
Interior Features:
Manual window cranks, manual door locks standard. Power windows/locks available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months, whichever comes first.
Tune Up Interval:
Every 30,000 miles (spark plugs, filters).
Transmission Fluid Change:
Every 30,000 - 60,000 miles, depending on driving conditions.
Fluid Specifications
Engine Oil Type:
API SG or higher. SAE 10W-30 recommended for most conditions (check manual for specific temperature ranges).
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (Green) or equivalent ethylene glycol-based coolant.
Transmission Fluid Type Auto:
ATF+3 (Mopar) or equivalent Dexron-III/Mercon compatible fluid.
Transmission Fluid Type Manual:
AX-5/AX-15: Mopar Manual Transmission Lubricant (MS-9224) or equivalent GL-3/GL-4 SAE 75W-90.
Known Issues
Engine 4 0L:
Cracked cylinder heads (early models), oil filter adapter seal leaks, distributor drive gear wear.
Transmission Aw4:
Solenoid failures, torque converter issues, input shaft seal leaks.
Transfer Case:
Chain stretch in Selec-Trac, worn U-joints in 4WD systems.
Suspension Steering:
Worn ball joints, track bar bushings, tie rod ends due to off-road use or age.
Rust:
Common rust areas include rocker panels, floor pans, and bed crossmembers.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Builds upon Jeep's reputation for ruggedness and off-road prowess.
Model Evolution
Introduction Year:
1986
Major Updates:
Minor styling updates and powertrain revisions throughout its production run. The 4.0L inline-six became a dominant engine option. Introduction of standard driver airbag in 1994.
Production
Production Period:
1986 - 1992 (primary production) / 1993 - 1996 (facelifted/extended models as per manual coverage)
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
While specific awards for the Comanche are rare, its shared platform with the XJ Cherokee garnered significant acclaim for off-road capability and everyday usability.
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