🏷️ Basic Information Identification Make: Suzuki Model: DR200 / SP200 Production Years Covered: 1986, 1987, 1988 Engine Codes Or Variants: G, H, J (representing model year variations within the 1986-1988 period) Codes Manual Part Number: 99500-41072-03E 👋 Introduction Market Position Positioning: This manual is positioned as the definitive factory-authorized guide for servicing the Suzuki DR200 and SP200 models from 1986-1988, offering the same information used by authorized dealerships. Key Features User Experience: Features a clickable menu, keyword searchability, and bookmarks for efficient navigation. High resolution ensures clarity of diagrams and text. Value Proposition Cost Savings: Enables do-it-yourself mechanics to perform maintenance and repairs, potentially saving significant dealer labor costs ($70+ per hour). Competitive Analysis Market Segment: Competed in the lightweight dual-sport market against models from Honda (e.g., XR250L), Yamaha (e.g., XT225), and Kawasaki (e.g., KLR250). User Experience Navigation Features: Clickable table of contents and bookmarks provide intuitive navigation, making it easy to find specific sections. 📋 Manual Details Coverage Areas Models And Years: Suzuki DR200 (model codes G, H, J), SP200 (model codes G, H, J) for the years 1986-1988 Page Count Number Of Pages: 252 Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: General Information, Periodic Maintenance, Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Crankcase Drivetrain And Chassis: Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame Electrical And Troubleshooting: Electrical System, Troubleshooting Body And Frame: Frame inspection, bodywork removal/installation, seat, fuel tank, fenders. Ignition System: Details on the CDI ignition system, including component testing and troubleshooting. Lighting And Instruments: Coverage of headlights, taillights, brake lights, turn signals, and instrument cluster functions. Cooling System: Although air-cooled, the manual covers any components related to heat dissipation, such as cylinder head fins and engine casing design. Procedures Included Diagnostic And Repair: Diagnostics, step-by-step repair instructions, detailed procedures for all covered systems Maintenance And Adjustment: Periodic maintenance, adjustments, fluid checks and changes, component inspections Wiring Diagrams: Comprehensive electrical wiring diagrams are included, essential for diagnosing and repairing electrical faults. Valve Adjustment: Step-by-step instructions for checking and adjusting valve clearances, a critical periodic maintenance task. Wheel Bearing Service: Instructions for removing, cleaning, lubricating, and replacing wheel bearings for safe and smooth operation. Technical Depth Depth Of Information: Comprehensive factory-level detail, suitable for dealership technicians and experienced DIY mechanics, including exploded views and detailed illustrations. Illustrations And Diagrams: Extensive use of detailed illustrations, photos, and exploded views to clarify complex procedures and component relationships. Troubleshooting Charts: Diagnostic flowcharts and symptom-based troubleshooting guides to help identify and resolve common problems. Torque Specifications: Crucial torque values for all fasteners are provided, ensuring proper assembly and preventing damage or component failure. 📊 Manual Specifications File Format Compatibility: All PC-based Windows operating systems and Mac OS Digital Storage: Can be saved to hard drive or burned to CD-ROM. Print Quality Printability: Fully printable, high-resolution pages Searchability: Keyword searchable PDF allows for quick access to specific topics, terms, or part names. Binding Type Recommended Binding: 3-ring binder (suggested by seller for ease of use and replacing greasy pages) Paper Type Physical Format Notes: Digital PDF format allows for selective printing of individual pages or entire chapters. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, SOHC, single-cylinder (typical for this era and displacement) Performance Displacement: Approximately 199cc (based on model name DR200) Bore X Stroke: Specific bore and stroke dimensions are detailed in the manual, contributing to the 199cc displacement. Horsepower And Torque: Approximate power output is in the range of 15-20 HP, with torque figures suited for manageable acceleration. Precise specifications are in the manual. Fuel System Fuel Delivery: Carburetor (specific model and jetting details would be in the manual) 🔧 Transmission Standard Transmission Type: Manual (specific number of gears to be detailed in manual, likely 5 or 6-speed) Features Clutch Type: Wet multi-plate clutch (standard for motorcycles of this type) Gear Ratios: Detailed gear ratios for all gears and final drive are provided in the manual, crucial for performance analysis and rebuilding. 📐 Dimensions Weights Dry Weight: Approximate dry weight typically around 115-125 kg for this class of dual-sport motorcycle (specific figures available in manual). Curb Weight: Curb weight would include all necessary fluids and a full tank of fuel. Specifics detailed in manual. Exterior Wheelbase: Wheelbase specifications are crucial for handling characteristics and are detailed in the manual. Ground Clearance: Ground clearance is important for dual-sport capability and will be specified in the manual. 🛡️ Safety Features Ratings Safety Standards: Adherence to then-current motorcycle safety regulations. Specific crash test data unlikely for this model/era, but manual covers braking system safety features. Active Features Braking System: Front disc brake and rear drum brake (typical configuration). Manual details operation, maintenance, and adjustments. 💡 Technology Features Infotainment Infotainment Features: None (This is...