This comprehensive repair manual provides in-depth information for maintaining and repairing your 1986-1991 Club Car Carryall II gasoline vehicle. It covers all aspects of the vehicle, from routine maintenance procedures to advanced troubleshooting techniques. With this manual, you'll have access to detailed instructions on topics such as: * **General Information:** This section provides an overview of the vehicle's specifications, safety procedures, and important information needed for proper operation and maintenance. * **Routine Maintenance:** This section covers all essential maintenance tasks, including oil changes, filter replacements, fluid checks, and inspections to ensure the vehicle runs smoothly. * **Engine Removal and Installation:** Detailed steps for removing and installing the engine, making engine repairs or replacement a straightforward process. * **Fuel System:** This section delves into the intricacies of the fuel system, including troubleshooting fuel delivery issues, carburetor adjustments, and fuel line maintenance. * **Lubrication and Cooling System:** Comprehensive coverage of maintaining the engine's lubrication and cooling systems, including proper oil selection, coolant checks, and troubleshooting overheating problems. * **Engine Specifications:** Detailed specifications for the engine, including its dimensions, horsepower, torque, and other critical information for parts identification and repair. * **Transmission, Drive Chain & Sprockets:** In-depth information on the vehicle's transmission, drive chain, and sprockets, covering adjustments, replacements, and troubleshooting common problems. * **Steering System:** A detailed guide to the steering system, including diagnosis and repair of steering components, wheel alignment, and adjustments. * **Shocks:** Learn about shock absorber function, maintenance, and replacement procedures to ensure a smooth and comfortable ride. * **Body Work:** This section provides guidance on bodywork repairs, from dent removal to paint touch-ups, ensuring your vehicle's appearance remains pristine. * **Intake & Exhaust:** Discover the ins and outs of the intake and exhaust systems, covering topics like air filter maintenance, exhaust manifold repair, and troubleshooting exhaust leaks. * **Electrical System:** This detailed section covers all aspects of the electrical system, including battery maintenance, troubleshooting electrical problems, wiring diagrams, and replacing electrical components. * **Advanced Troubleshooting:** Learn advanced techniques for diagnosing and resolving complex mechanical and electrical issues, providing you with the tools to handle any repair challenge. This manual serves as your ultimate resource for keeping your Club Car Carryall II in top condition, ensuring years of reliable performance and enjoyment.

The Club Car Carryall II, produced between 1986 and 1991, is a versatile and durable utility vehicle designed for a variety of applications. Its robust construction, powered by a gasoline engine, made it a popular choice for tasks ranging from hauling materials and equipment on construction sites to transporting passengers and supplies in resorts and golf courses. The Carryall II boasts a spacious cargo bed, capable of accommodating substantial loads, further enhancing its practicality. The Carryall II's design incorporated features that prioritized functionality and ease of use. Its open-air cabin provided ample visibility and airflow, making it comfortable for both operator and passengers. The vehicle's compact size and maneuverability allowed it to navigate tight spaces and challenging terrain with ease. Its reliable gasoline engine offered robust power and performance, while its durable suspension system ensured a smooth ride even on uneven surfaces. The Carryall II's popularity stemmed from its combination of strength, versatility, and affordability, making it a valuable asset for various industries and individuals seeking a reliable and efficient utility vehicle.