🏷️ Basic Information Identification Make: Rover Model: 800 Series Model Variant: 820 Production Years: 1986-1999 Codes Manual Product Name: Rover 800 Series 820 1986-1999 Factory Service Repair Manual 👋 Introduction Market Position Positioning: The Rover 800 series was positioned as a premium executive car, competing with established German and Japanese luxury marques in its era. Competitive Analysis Competitors: Primary competitors included models like the BMW 5 Series, Mercedes-Benz E-Class, Audi 100/A6, and certain Japanese luxury sedans such as the Lexus ES and Toyota Camry (in higher trims). Key Features Platform Sharing: Based on the Honda Legend platform, benefiting from Honda's engineering and reliability. Design Philosophy: Characterized by its distinctive styling, comfortable ride, and spacious interior, reflecting British luxury car traditions. 📋 Manual Details Coverage Areas Covered Years: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Covered Models: Rover 800 Series 820 Page Count Estimated Page Count: Comprehensive (exact number not specified, but described as covering everything) Manual Type Type: Factory Service Repair Manual Additional Types: Troubleshooting Manual, Shop Repair Manual, Maintenance Schedule, Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed repair and maintenance for various engine options (e.g., 2.0L petrol, potential diesel variants within the series). Transmission: Coverage for both manual and automatic transmission systems, including adjustments, repairs, and fluid specifications. Braking System: Comprehensive details on hydraulic and mechanical components, including ABS if applicable to the 820 variants. Suspension And Steering: Information on front and rear suspension, steering rack, power steering system, and wheel alignment procedures. Electrical System: Extensive coverage of wiring diagrams, component testing, diagnostic procedures for ignition, lighting, charging, and accessories. Fuel System: Details on fuel injection systems (potentially multi-point or single-point), fuel pumps, injectors, and fuel pressure regulation. Cooling System: Information on radiator, water pump, thermostat, hoses, and coolant specifications. Exhaust System: Details on catalytic converters, mufflers, pipes, and mounting hardware. Body And Chassis: Information on body panel repairs, doors, windows, locks, hinges, and structural components. HVAC System: Coverage of heating, ventilation, and air conditioning systems, including component testing and refrigerant handling. Interior Systems: Details on seats, dashboard, trim panels, and interior electrical components. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspections. Troubleshooting: Step-by-step diagnostic procedures for identifying and resolving common and uncommon faults across all systems. Engine Repair: Engine disassembly, component inspection, reassembly, valve adjustments, piston ring replacement, head gasket repair. Transmission Repair: Transmission overhaul, clutch replacement, torque converter servicing, gear selection adjustments. Brake System Repair: Brake pad and disc replacement, caliper servicing, brake line replacement, bleeding procedures. Suspension And Steering Repair: Replacement of shock absorbers, springs, control arms, ball joints, tie rods, and steering rack. Electrical Diagnostics: Use of multimeters, oscilloscopes, and diagnostic codes to pinpoint electrical faults. Bodywork And Collision Repair: Guidelines for minor dent repair, panel replacement, and potentially structural repair information. HVAC System Servicing: Refrigerant charging, leak detection, compressor replacement, and actuator diagnosis. Technical Depth Depth: Comprehensive; designed for factory-level diagnostics and repair. Coverage Level: Includes everything from basic scheduled maintenance to complex component overhauls and system diagnostics. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text, enabling quick information retrieval. Print Quality Quality: High-quality, designed for clarity of text and diagrams. Binding Type Type: Digital (PDF) Paper Type Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Variant: The 820 model typically featured a 2.0-litre (1994 cc) Rover KV6 engine (later variants) or the older 2.0-litre M-Series engine (in earlier models), often a 16-valve OHC or DOHC configuration. Engine Code Example: T-Series (for later 2.0L variants), M-Series (for earlier 2.0L variants) Performance Horsepower Range: Approximately 130-140 hp for the 2.0L petrol engines, depending on specific variant and year. Torque Range: Approximately 170-180 Nm for the 2.0L petrol engines. Fuel System Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Petrol) 🔧 Transmission Standard Type: 5-speed Manual Transmission (LT77 or R380 depending on year/variant) Optional Type: 4-speed Automatic Transmission (e.g., ZF 4HP22) Features Transmission Fluid Type Manual: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (specific type to be confirmed in manual) Transmission Fluid Type Automatic: Dexron II or equivalent (specific type to be confirmed in manual) 📐 Dimensions Exterior Body Styles: 4-door Saloon (Sedan) and 5-door Hatchback (R8). Wheelbase Approximate: 2750 mm (108.3 inches) Length Approximate: 4800 - 4900 mm (189 - 193 inches) Weights Curb Weight Approximate: 1350 - 1500 kg (2976 - 3307 lbs) 🛡️ Safety Features Ratings Crash Test History: Limited official crash test data publicly available for early models; later models may have seen incremental safety improvements. Active Features Features: Anti-lock Braking System (ABS) was available as an option on many models, particularly later ones. Passive Features Features: Seatbelts (front and rear), crumple zones, side impact protection (design dependent). 💡...