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Daihatsu Charade 1987 1988 1989 1990 1991 1992 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation: Fourth Generation Model Years Covered: 1987, 1988, 1989, 1990, 1991, 1992 Codes Chassis Codes: G100, G101, G102 👋 Introduction Market Position Segment: Subcompact Hatchback Target Audience: Budget-conscious consumers, fuel-efficient commuters, first-time car buyers. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra, Mitsubishi Mirage. Key Features Distinguishing Attributes: Compact dimensions, fuel efficiency, surprising interior space for its class, reliability, affordability. Platform Notes: Based on Daihatsu's proprietary platform, emphasizing compact engineering. 📋 Manual Details Coverage Areas Primary Coverage: North American Market Specification Secondary Coverage: Global Market Variations (where applicable) Page Count Total Pages: Approximately 500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block assembly, pistons, connecting rods, crankshaft, camshaft, timing components, lubrication system, cooling system. Engine Management: Fuel injection system (EFI), ignition system, emissions control system, diagnostics and troubleshooting of engine control unit (ECU). Transmission: Manual transmission (5-speed), automatic transmission (3-speed), clutch system, gearbox overhaul, torque converter, shift linkage. Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differentials. Suspension: Front suspension (MacPherson strut), rear suspension (torsion beam, independent), shock absorbers, springs, control arms, alignment specifications. Steering: Rack and pinion steering system, power steering system (if equipped), steering column, tie rod ends. Brakes: Front disc brakes, rear drum brakes, hydraulic system, brake fluid specifications, master cylinder, brake booster, parking brake. Electrical: Battery, charging system (alternator), starting system (starter motor), lighting system, instrumentation, fuses, relays, wiring diagrams, body electricals. Body Exterior: Body panel removal and installation, doors, hood, trunk lid, bumpers, glass, seals, body repair, corrosion protection. Body Interior: Dashboard, instrument cluster, seats, upholstery, trim panels, HVAC system components, sound insulation. HVAC: Heating, ventilation, and air conditioning system components, refrigerant handling, system diagnostics. Procedures Included Maintenance Tasks: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes, tune-ups. Troubleshooting Guides: Step-by-step diagnostic procedures for common issues, fault code interpretation (OBD-I era), symptom-based troubleshooting. Repair Procedures: Detailed instructions for component removal, inspection, repair, and reinstallation for all major vehicle systems. Engine Rebuild: Complete engine overhaul procedures, including torque specifications, clearances, and assembly sequences. Electrical Diagnostics: Using wiring diagrams to diagnose electrical faults, testing sensors, actuators, and control modules. Suspension Alignment: Specifications for camber, caster, toe, and KPI for proper wheel alignment. Technical Depth Diagnostic Capability: Comprehensive diagnostic information including visual inspections, measurement procedures, and component testing. Rebuilding Depth: Detailed instructions for complete disassembly and reassembly of major mechanical and powertrain components. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Searchable text for quick information retrieval. Print Quality Print Readability: High-resolution digital scans suitable for printing. Binding Type Binding: N/A (Digital Product) Paper Type Paper Quality: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Code: EB10 (early models), EF-EL, EF-SE, EF-ES Engine Type: Inline 3-cylinder, SOHC, 12-valve (later models) / Inline 4-cylinder, SOHC, 8-valve (earlier models). Displacement: 993cc (1.0L) / 1047cc (1.0L) / 1296cc (1.3L) Performance Horsepower Range: Approx. 50-75 hp depending on engine and market. Torque Range: Approx. 55-75 lb-ft depending on engine and market. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Carburetor (early models/specific markets). Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol based coolant (typically 50/50 mix with distilled water). 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 3-speed Automatic Transmission Features Clutch Type: Hydraulically actuated diaphragm spring clutch. Automatic Transmission Fluid: Dexron III / Mercon equivalent. 📐 Dimensions Exterior Length: Approx. 3700 - 3850 mm (depending on variant) Width: Approx. 1590 - 1600 mm Height: Approx. 1390 - 1420 mm Wheelbase: Approx. 2350 mm Weights Curb Weight: Approx. 750 - 850 kg (depending on equipment) Gross Vehicle Weight: Approx. 1300 - 1400 kg Wheels Tires Wheel Size: 13-inch steel wheels standard (14-inch optional/on higher trims). Tire Size: 155/80R13, 165/70R13, 175/70R13 (common sizes). Bolt Pattern: 4x114.3 mm (4x4.5 inches) 🛡️ Safety Features Ratings Crash Test Ratings: Limited official ratings from major agencies of the era; generally considered basic safety for its class and time. Active Features Braking System: Front ventilated disc brakes, rear drum brakes. Steering System: Rack and pinion, optional power assistance. Passive Features Seat Belts: Standard 3-point front seatbelts, 2-point rear seatbelts (lap belts). Airbags: Driver's airbag not standard, optional on some later models or higher trims. Body Construction: Reinforced safety cell, crumple zones. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player. Speaker configuration typically 2 or 4 speakers. Display Screens: Instrument cluster with analog gauges (speedometer, tachometer, fuel, temperature) and warning lights. Driver Assistance ABS: Anti-lock Braking System (ABS) not standard, optional on some higher trim levels or later...
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Daihatsu Charade 1987 1988 1989 1990 1991 1992 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation:
Fourth Generation
Model Years Covered:
1987, 1988, 1989, 1990, 1991, 1992
Codes
Chassis Codes:
G100, G101, G102
👋 Introduction
Market Position
Segment:
Subcompact Hatchback
Target Audience:
Budget-conscious consumers, fuel-efficient commuters, first-time car buyers.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra, Mitsubishi Mirage.
Key Features
Distinguishing Attributes:
Compact dimensions, fuel efficiency, surprising interior space for its class, reliability, affordability.
Platform Notes:
Based on Daihatsu's proprietary platform, emphasizing compact engineering.
📋 Manual Details
Coverage Areas
Primary Coverage:
North American Market Specification
Secondary Coverage:
Global Market Variations (where applicable)
Page Count
Total Pages:
Approximately 500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block assembly, pistons, connecting rods, crankshaft, camshaft, timing components, lubrication system, cooling system.
Engine Management:
Fuel injection system (EFI), ignition system, emissions control system, diagnostics and troubleshooting of engine control unit (ECU).
Transmission:
Manual transmission (5-speed), automatic transmission (3-speed), clutch system, gearbox overhaul, torque converter, shift linkage.
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, CV joints, differentials.
Suspension:
Front suspension (MacPherson strut), rear suspension (torsion beam, independent), shock absorbers, springs, control arms, alignment specifications.
Steering:
Rack and pinion steering system, power steering system (if equipped), steering column, tie rod ends.
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, brake fluid specifications, master cylinder, brake booster, parking brake.
Electrical:
Battery, charging system (alternator), starting system (starter motor), lighting system, instrumentation, fuses, relays, wiring diagrams, body electricals.
Body Exterior:
Body panel removal and installation, doors, hood, trunk lid, bumpers, glass, seals, body repair, corrosion protection.
Body Interior:
Dashboard, instrument cluster, seats, upholstery, trim panels, HVAC system components, sound insulation.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant handling, system diagnostics.
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes, tune-ups.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common issues, fault code interpretation (OBD-I era), symptom-based troubleshooting.
Repair Procedures:
Detailed instructions for component removal, inspection, repair, and reinstallation for all major vehicle systems.
Engine Rebuild:
Complete engine overhaul procedures, including torque specifications, clearances, and assembly sequences.
Electrical Diagnostics:
Using wiring diagrams to diagnose electrical faults, testing sensors, actuators, and control modules.
Suspension Alignment:
Specifications for camber, caster, toe, and KPI for proper wheel alignment.
Technical Depth
Diagnostic Capability:
Comprehensive diagnostic information including visual inspections, measurement procedures, and component testing.
Rebuilding Depth:
Detailed instructions for complete disassembly and reassembly of major mechanical and powertrain components.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Readability:
High-resolution digital scans suitable for printing.
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper Quality:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EB10 (early models), EF-EL, EF-SE, EF-ES
Engine Type:
Inline 3-cylinder, SOHC, 12-valve (later models) / Inline 4-cylinder, SOHC, 8-valve (earlier models).
Displacement:
993cc (1.0L) / 1047cc (1.0L) / 1296cc (1.3L)
Performance
Horsepower Range:
Approx. 50-75 hp depending on engine and market.
Torque Range:
Approx. 55-75 lb-ft depending on engine and market.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Carburetor (early models/specific markets).
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based coolant (typically 50/50 mix with distilled water).
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
3-speed Automatic Transmission
Features
Clutch Type:
Hydraulically actuated diaphragm spring clutch.
Automatic Transmission Fluid:
Dexron III / Mercon equivalent.
📐 Dimensions
Exterior
Length:
Approx. 3700 - 3850 mm (depending on variant)
Width:
Approx. 1590 - 1600 mm
Height:
Approx. 1390 - 1420 mm
Wheelbase:
Approx. 2350 mm
Weights
Curb Weight:
Approx. 750 - 850 kg (depending on equipment)
Gross Vehicle Weight:
Approx. 1300 - 1400 kg
Wheels Tires
Wheel Size:
13-inch steel wheels standard (14-inch optional/on higher trims).
Tire Size:
155/80R13, 165/70R13, 175/70R13 (common sizes).
Bolt Pattern:
4x114.3 mm (4x4.5 inches)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited official ratings from major agencies of the era; generally considered basic safety for its class and time.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes.
Steering System:
Rack and pinion, optional power assistance.
Passive Features
Seat Belts:
Standard 3-point front seatbelts, 2-point rear seatbelts (lap belts).
Airbags:
Driver's airbag not standard, optional on some later models or higher trims.
Body Construction:
Reinforced safety cell, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Speaker configuration typically 2 or 4 speakers.
Display Screens:
Instrument cluster with analog gauges (speedometer, tachometer, fuel, temperature) and warning lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) not standard, optional on some higher trim levels or later models.
Cruise Control:
Optional on certain higher trim levels.
Connectivity
Auxiliary Ports:
None standard; aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km).
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type.
Coolant Flush Interval:
Every 24,000 - 36,000 miles (38,000 - 58,000 km) or 2-3 years.
Fluid Specifications
Engine Oil Viscosity:
API SG or SH, SAE 10W-30 or 10W-40 (check owner's manual for specific climate recommendations).
Engine Oil Capacity:
Approx. 3.0 - 3.5 Liters (with filter change).
Brake Fluid Type:
DOT 3 or DOT 4.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90.
Known Issues
Common Wear Items:
Clutch wear, exhaust system corrosion, suspension bushings, CV joint boots, aging rubber hoses and seals.
Engine Specific Concerns:
Head gasket leaks on older/high-mileage engines, carburetor issues on older models, timing belt (if applicable) maintenance is crucial.
Electrical Gremlins:
Aging wiring harnesses, corroded grounds, and failing relays can cause intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd. (Japan), subsidiary of Toyota Motor Corporation.
Model Evolution
Generation Introduction:
The fourth generation Charade was introduced in 1987, marking a significant redesign with a more modern, aerodynamic appearance.
Facelifts Updates:
Minor styling updates and powertrain improvements throughout its production run, including the introduction of the more advanced 12-valve engines.
Production
Production Period:
1987 - 1992 (for this specific generation covered by the manual).
Manufacturing Locations:
Primary manufacturing in Japan, with potential assembly in other regions.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While not typically a recipient of major 'car of the year' awards in its segment, the Charade was recognized for its value, fuel efficiency, and reliability in its class.
Ratings
Fuel Economy Ratings:
Consistently praised for excellent fuel economy, often exceeding 40 MPG highway in naturally aspirated models.
Certifications
Emissions Compliance:
Designed to meet emissions standards of the target markets for the respective model years.
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