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Mitsubishi Starion Complete Workshop Service Repair Manual 1987 1988 1989 1990

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🏷️ Basic Information Identification Make: Mitsubishi Model: Starion Model Code: A180 series (Pre-facelift), A187 series (Facelift) Body Style: 2-door sports coupe Generation Generation Name: First Generation (A180/A187) Generation Years: 1982-1989 Codes Internal Project Code: Project Starion (G54B engine variants) 👋 Introduction Market Position Market Segment: Rear-wheel-drive, turbocharged sports coupe. Target Audience: Enthusiasts, DIY mechanics, owners seeking to maintain and repair their vehicle. Competitive Analysis Key Competitors: Datsun 280ZX/300ZX, Toyota Supra, Mazda RX-7, Nissan 300ZX (Z31), Porsche 944. Key Features Unique Selling Points Vehicle: Turbocharged engine, distinctive styling, rear-wheel-drive dynamics, optional independent rear suspension (IRS). Manual Value Proposition: Enables owners to perform all service and repair procedures, saving significant costs compared to professional shop labor. Provides step-by-step instructions and diagrams for complex tasks. 📋 Manual Details Coverage Areas Applicable Years: 1987, 1988, 1989, 1990 Models Covered: All Starion models, engines, trims, and transmission types Page Count Estimated Page Count: High (comprehensive A-Z coverage implies several hundred pages) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system (including injection), ignition system, exhaust system, cooling system, lubrication system, turbocharging system. Drivetrain: Manual transmission, automatic transmission, clutch system, driveshafts, differential, axles. Chassis: Suspension system (front and rear), steering system, braking system (including ABS if equipped), wheel alignment. Electrical: 12V battery system, charging system (alternator), starting system, lighting system, gauges and instruments, power windows, power door locks, audio system, wiring diagrams, fuses and relays. Body: Exterior body panels, interior trim, doors, hood, trunk, glass, seals, bumpers. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement. Repair: Engine component replacement (e.g., head gasket, pistons), transmission overhaul, brake caliper and rotor replacement, suspension arm and shock absorber replacement, turbocharger rebuild/replacement, fuel injector service. Troubleshooting: Diagnostic procedures for common symptoms (e.g., hard starting, poor performance, electrical faults), fault code interpretation (if applicable), step-by-step diagnostic flowcharts. Installation: Component installation and removal instructions for major systems. Technical Depth Depth: Comprehensive. Covers routine maintenance to complete engine and transmission rebuilds. Includes detailed specifications and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (standard for professional PDFs), allowing quick navigation to specific topics. Print Quality Printability: High. Printable page by page, chapter by chapter, or the entire manual. Binding Type Binding Type Digital: N/A (Digital Format) Paper Type Paper Type Digital: N/A (Digital Format) Software Requirements Required Software: Adobe Reader (or compatible PDF viewer) ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi G54B Engine Type: Inline-4 cylinder, turbocharged, intercooled (most variants) Displacement: 2.0 Liters (1997 cc) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.4:1 (Turbocharged) Fuel System: Electronic Fuel Injection (EFI), Bosch L-Jetronic or similar with turbo control. Valve Train: SOHC, 8 valves Horsepower Hp: Approximately 170-190 hp (depending on year and specific turbo/intercooler setup) Torque Lb Ft: Approximately 180-200 lb-ft (depending on year and specific turbo/intercooler setup) Performance 0 60 Mph Seconds: Approximately 6.5-7.5 seconds (varies significantly with transmission and driver) Top Speed Mph: Approximately 135-140 mph Fuel System Fuel Type Required: Premium Unleaded Gasoline (91 octane or higher) Engine Management Ignition System: Distributor-based electronic ignition with knock sensor control. 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 3-speed Automatic Transmission Features Clutch Type: Hydraulic, single dry plate (Manual) Gear Ratios Manual: Specific ratios available in manual (e.g., 1st: 3.22, 2nd: 1.96, 3rd: 1.31, 4th: 1.00, 5th: 0.83) Fluid Specifications Manual Transmission Fluid: GL-4 Gear Oil (e.g., SAE 75W-90) Automatic Transmission Fluid: Dexron-III or equivalent automatic transmission fluid (ATF). 📐 Dimensions Exterior Length Mm: 4340 mm (170.9 in) Width Mm: 1720 mm (67.7 in) Height Mm: 1290 mm (50.8 in) Wheelbase Mm: 2435 mm (95.9 in) Track Front Mm: 1460 mm (57.5 in) Track Rear Mm: 1445 mm (56.9 in) Weights Curb Weight Kg: Approximately 1250-1350 kg (2756-2976 lbs), depending on specification. Gross Vehicle Weight Rating Kg: Approx. 1600 kg (3527 lbs) 🛡️ Safety Features Ratings Safety Rating Certification: No specific NHTSA or Euro NCAP ratings readily available for this era of vehicle. Active Features Active Safety Features: Optional Anti-lock Braking System (ABS) on later models and higher trims. Passive Features Passive Safety Features: Seat belts, reinforced door beams, collapsible steering column. Braking Front Brakes: Ventilated Discs Rear Brakes: Solid Discs (or Ventilated on performance variants) 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, potentially with amplifier for higher trims. Gauges And Instruments: Full suite of gauges including speedometer, tachometer, oil pressure, coolant temperature, boost gauge (on turbocharged models), and fuel level. Driver Assistance Cruise Control: Standard on most models, especially higher trims. Connectivity Connectivity Features: None in the modern sense; primarily basic electrical systems. 🔧 Maintenance Service Intervals Oil Change Interval Miles Km: Every 3,000-5,000 miles (5,000-8,000 km)...
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Mitsubishi Starion Complete Workshop Service Repair Manual 1987 1988 1989 1990
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Starion
Model Code:
A180 series (Pre-facelift), A187 series (Facelift)
Body Style:
2-door sports coupe
Generation
Generation Name:
First Generation (A180/A187)
Generation Years:
1982-1989
Codes
Internal Project Code:
Project Starion (G54B engine variants)
👋 Introduction
Market Position
Market Segment:
Rear-wheel-drive, turbocharged sports coupe.
Target Audience:
Enthusiasts, DIY mechanics, owners seeking to maintain and repair their vehicle.
Competitive Analysis
Key Competitors:
Datsun 280ZX/300ZX, Toyota Supra, Mazda RX-7, Nissan 300ZX (Z31), Porsche 944.
Key Features
Unique Selling Points Vehicle:
Turbocharged engine, distinctive styling, rear-wheel-drive dynamics, optional independent rear suspension (IRS).
Manual Value Proposition:
Enables owners to perform all service and repair procedures, saving significant costs compared to professional shop labor. Provides step-by-step instructions and diagrams for complex tasks.
📋 Manual Details
Coverage Areas
Applicable Years:
1987, 1988, 1989, 1990
Models Covered:
All Starion models, engines, trims, and transmission types
Page Count
Estimated Page Count:
High (comprehensive A-Z coverage implies several hundred pages)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system (including injection), ignition system, exhaust system, cooling system, lubrication system, turbocharging system.
Drivetrain:
Manual transmission, automatic transmission, clutch system, driveshafts, differential, axles.
Chassis:
Suspension system (front and rear), steering system, braking system (including ABS if equipped), wheel alignment.
Electrical:
12V battery system, charging system (alternator), starting system, lighting system, gauges and instruments, power windows, power door locks, audio system, wiring diagrams, fuses and relays.
Body:
Exterior body panels, interior trim, doors, hood, trunk, glass, seals, bumpers.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement.
Repair:
Engine component replacement (e.g., head gasket, pistons), transmission overhaul, brake caliper and rotor replacement, suspension arm and shock absorber replacement, turbocharger rebuild/replacement, fuel injector service.
Troubleshooting:
Diagnostic procedures for common symptoms (e.g., hard starting, poor performance, electrical faults), fault code interpretation (if applicable), step-by-step diagnostic flowcharts.
Installation:
Component installation and removal instructions for major systems.
Technical Depth
Depth:
Comprehensive. Covers routine maintenance to complete engine and transmission rebuilds. Includes detailed specifications and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (standard for professional PDFs), allowing quick navigation to specific topics.
Print Quality
Printability:
High. Printable page by page, chapter by chapter, or the entire manual.
Binding Type
Binding Type Digital:
N/A (Digital Format)
Paper Type
Paper Type Digital:
N/A (Digital Format)
Software Requirements
Required Software:
Adobe Reader (or compatible PDF viewer)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Mitsubishi G54B
Engine Type:
Inline-4 cylinder, turbocharged, intercooled (most variants)
Displacement:
2.0 Liters (1997 cc)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.4:1 (Turbocharged)
Fuel System:
Electronic Fuel Injection (EFI), Bosch L-Jetronic or similar with turbo control.
Valve Train:
SOHC, 8 valves
Horsepower Hp:
Approximately 170-190 hp (depending on year and specific turbo/intercooler setup)
Torque Lb Ft:
Approximately 180-200 lb-ft (depending on year and specific turbo/intercooler setup)
Performance
0 60 Mph Seconds:
Approximately 6.5-7.5 seconds (varies significantly with transmission and driver)
Top Speed Mph:
Approximately 135-140 mph
Fuel System
Fuel Type Required:
Premium Unleaded Gasoline (91 octane or higher)
Engine Management
Ignition System:
Distributor-based electronic ignition with knock sensor control.
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
3-speed Automatic Transmission
Features
Clutch Type:
Hydraulic, single dry plate (Manual)
Gear Ratios Manual:
Specific ratios available in manual (e.g., 1st: 3.22, 2nd: 1.96, 3rd: 1.31, 4th: 1.00, 5th: 0.83)
Fluid Specifications
Manual Transmission Fluid:
GL-4 Gear Oil (e.g., SAE 75W-90)
Automatic Transmission Fluid:
Dexron-III or equivalent automatic transmission fluid (ATF).
📐 Dimensions
Exterior
Length Mm:
4340 mm (170.9 in)
Width Mm:
1720 mm (67.7 in)
Height Mm:
1290 mm (50.8 in)
Wheelbase Mm:
2435 mm (95.9 in)
Track Front Mm:
1460 mm (57.5 in)
Track Rear Mm:
1445 mm (56.9 in)
Weights
Curb Weight Kg:
Approximately 1250-1350 kg (2756-2976 lbs), depending on specification.
Gross Vehicle Weight Rating Kg:
Approx. 1600 kg (3527 lbs)
🛡️ Safety Features
Ratings
Safety Rating Certification:
No specific NHTSA or Euro NCAP ratings readily available for this era of vehicle.
Active Features
Active Safety Features:
Optional Anti-lock Braking System (ABS) on later models and higher trims.
Passive Features
Passive Safety Features:
Seat belts, reinforced door beams, collapsible steering column.
Braking
Front Brakes:
Ventilated Discs
Rear Brakes:
Solid Discs (or Ventilated on performance variants)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, potentially with amplifier for higher trims.
Gauges And Instruments:
Full suite of gauges including speedometer, tachometer, oil pressure, coolant temperature, boost gauge (on turbocharged models), and fuel level.
Driver Assistance
Cruise Control:
Standard on most models, especially higher trims.
Connectivity
Connectivity Features:
None in the modern sense; primarily basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles Km:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (recommended for optimal engine health).
Air Filter Replacement Interval:
Every 12,000-15,000 miles (20,000-24,000 km) or annually.
Spark Plug Replacement Interval:
Every 20,000-30,000 miles (30,000-50,000 km), depending on plug type.
Coolant Flush Interval:
Every 24,000-30,000 miles (40,000-50,000 km) or 2 years.
Fluid Specifications
Engine Oil Capacity Liters:
Approximately 4.5 Liters (4.8 US Quarts) with filter change.
Engine Oil Viscosity:
10W-30 or 10W-40 (depending on climate and manufacturer recommendations).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron-II/III ATF or specific power steering fluid.
Known Issues
Common Problems:
Turbocharger seal leaks/wear, head gasket failures (especially if overheated), aging fuel injectors, suspension bushing wear, electrical connector corrosion, potential for turbo lag if intercooler or plumbing is compromised.
Turbocharger Maintenance:
Regular oil changes with quality oil are crucial for turbo longevity. Allowing the engine to cool down after hard driving (turbo timer usage) can help.
📚 Vehicle History
Brand Heritage
Brand Positioning:
Mitsubishi's push into the global performance and sports car market during the 1980s.
Model Evolution
Facelift Changes:
Significant facelift for 1987 model year, including revised front and rear styling, updated interior, and potentially improved intercooler and engine management.
Engine Development:
The G54B engine, derived from Mitsubishi's Sirius family, was known for its robust construction and adaptability to turbocharging.
Production
Production Location:
Japan
Production Years Global:
1982-1989
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While the Starion itself did not win major specific awards as a standalone model, it was often praised by automotive publications of its era for its performance-to-price ratio and styling. It was considered a strong contender in the affordable sports coupe segment.
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