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BMW 320I E30 Service Repair Manual 1987-1991

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🏷️ Basic Information Identification Make: BMW Model: 320i Chassis Code: E30 Production Years Covered: 1987, 1988, 1989, 1990, 1991 Codes Engine Code Common: M20B20 👋 Introduction Market Position Positioning: The BMW E30 320i represented a cornerstone of BMW's compact executive sedan segment in the late 1980s and early 1990s, known for its sporty handling and refined engineering. Competitive Analysis Competitors: Competed with vehicles such as the Mercedes-Benz 190E, Audi 80/90, and upscale models from brands like Alfa Romeo and Saab. Key Features Handling: Renowned for its balanced chassis, rear-wheel-drive dynamics, and communicative steering, providing an engaging driving experience. Reliability: Generally considered reliable with proper maintenance, a testament to BMW's engineering at the time. Build Quality: Exceptional build quality and interior materials for its class. Manual Purpose Purpose: Empowers owners and technicians to perform all necessary maintenance, repair, and diagnostic tasks efficiently and accurately. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Pages: Varies by specific publication, typically 1000+ for comprehensive factory manuals Manual Type Type: Factory Service/Repair Manual Language Language: English (assumed based on common availability for this model in English-speaking markets) Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, fuel injection (Bosch L-Jetronic/Motronic), ignition system, cooling, lubrication, exhaust Transmission: Manual and Automatic: overhaul, fluid changes, diagnostics, clutch service, driveshaft Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications Brakes: Disc brakes (front and rear), hydraulic system, parking brake, ABS (if equipped), fluid specifications, bleeding procedures Electrical System: Wiring diagrams, component testing, alternator, starter, battery, lighting, fuse box, relays, control units Body And Chassis: Body panels, doors, windows, interior trim, chassis components, corrosion protection HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Fuel System: Fuel pump, injectors, fuel filter, fuel lines, fuel tank, evaporative emissions control Steering: Power steering system, steering rack, tie rods, steering column. Wheels Tires: Wheel specifications, bolt patterns, tire pressure recommendations, and tire size fitment. Lighting: Headlights, taillights, interior lights, fog lights (if equipped), bulb types and replacement. Instrument Panel: Gauges, warning lights, and their diagnostic interpretation. Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks, belt inspection and replacement Troubleshooting: Diagnostic charts, symptom-based troubleshooting for various systems Repair: Step-by-step instructions for component replacement and repair of all major systems Diagnostics: Detailed diagnostic procedures for engine, electrical, and mechanical issues Overhaul: Complete engine and transmission overhaul procedures Alignment: Specific alignment angles (camber, caster, toe) and adjustment procedures. Engine Timing: Ignition timing adjustment and verification procedures for the M20 engine. Recalibration: Procedures for recalibrating sensors and control units where applicable. Technical Depth Depth: Comprehensive: from basic maintenance to complete engine rebuilds and advanced electrical diagnostics Electrical Diagrams: Includes detailed, often color-coded, electrical wiring diagrams for all major vehicle systems. 📊 Manual Specifications File Format Compatibility: Adobe Acrobat Reader or compatible PDF viewer Searchable: Typically yes, if the PDF is generated from a well-indexed source, allowing for keyword searches of technical terms and procedures. Print Quality Quality: High resolution, suitable for printing Binding Type Type: Not Applicable (Digital Download) Paper Type Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, SOHC Displacement: 1990 cc (2.0 Liters) Bore X Stroke: 80.0 mm x 66.0 mm Compression Ratio: 8.8:1 (typical) Performance Horsepower: Approx. 125-129 hp @ 6000 rpm Torque: Approx. 165-170 Nm (122-125 lb-ft) @ 4300 rpm Fuel System Injection System: Bosch L-Jetronic or Motronic (depending on specific year/market) Fuel Type: Unleaded gasoline Cooling Cooling System: Liquid-cooled, pressurized system with fan Lubrication Oil Capacity: Approx. 4.5 - 5.0 liters (with filter) Other Engine Management: ECU controlled ignition and fuel injection 🔧 Transmission Standard Type: Getrag 260 5-speed manual transmission Optional Type: ZF 4HP22 4-speed automatic transmission Features Clutch Type: Single dry plate, hydraulic actuation (manual) Fluid Specifications Manual Fluid: BMW MTF LT-2 or equivalent (e.g., Pentosin ATF 1100) Automatic Fluid: Dexron III (or equivalent) 📐 Dimensions Exterior Length: Approx. 4325 mm (170.3 in) Width: Approx. 1675 mm (65.9 in) Height: Approx. 1380 mm (54.3 in) Wheelbase: Approx. 2570 mm (101.2 in) Weights Curb Weight: Approx. 1200-1300 kg (2645-2866 lbs), depending on options 🛡️ Safety Features Ratings Crash Test Data: No standardized NCAP ratings from that era, but generally considered safe for its time with a robust chassis. Active Features ABS: Optional anti-lock braking system (ABS) Passive Features Airbags: Driver-side airbag typically optional or introduced later in the production run; passenger airbags not common. Seatbelts: 3-point front seatbelts, 2-point rear lap belts (later models may have 3-point rear belts) 💡 Technology Features Infotainment Audio System: Factory fitted cassette player or radio, often with limited speaker configurations. Aftermarket head units are common upgrades. Driver Assistance ABS: As mentioned, ABS was an optional safety feature, enhancing braking control. Connectivity Connectivity: No modern connectivity features...
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Sku: 549050
Collecties: ALL BMW

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BMW 320I E30 Service Repair Manual 1987-1991
🏷️ Basic Information
Identification
Make:
BMW
Model:
320i
Chassis Code:
E30
Production Years Covered:
1987, 1988, 1989, 1990, 1991
Codes
Engine Code Common:
M20B20
👋 Introduction
Market Position
Positioning:
The BMW E30 320i represented a cornerstone of BMW's compact executive sedan segment in the late 1980s and early 1990s, known for its sporty handling and refined engineering.
Competitive Analysis
Competitors:
Competed with vehicles such as the Mercedes-Benz 190E, Audi 80/90, and upscale models from brands like Alfa Romeo and Saab.
Key Features
Handling:
Renowned for its balanced chassis, rear-wheel-drive dynamics, and communicative steering, providing an engaging driving experience.
Reliability:
Generally considered reliable with proper maintenance, a testament to BMW's engineering at the time.
Build Quality:
Exceptional build quality and interior materials for its class.
Manual Purpose
Purpose:
Empowers owners and technicians to perform all necessary maintenance, repair, and diagnostic tasks efficiently and accurately.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Pages:
Varies by specific publication, typically 1000+ for comprehensive factory manuals
Manual Type
Type:
Factory Service/Repair Manual
Language
Language:
English (assumed based on common availability for this model in English-speaking markets)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, fuel injection (Bosch L-Jetronic/Motronic), ignition system, cooling, lubrication, exhaust
Transmission:
Manual and Automatic: overhaul, fluid changes, diagnostics, clutch service, driveshaft
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications
Brakes:
Disc brakes (front and rear), hydraulic system, parking brake, ABS (if equipped), fluid specifications, bleeding procedures
Electrical System:
Wiring diagrams, component testing, alternator, starter, battery, lighting, fuse box, relays, control units
Body And Chassis:
Body panels, doors, windows, interior trim, chassis components, corrosion protection
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Fuel System:
Fuel pump, injectors, fuel filter, fuel lines, fuel tank, evaporative emissions control
Steering:
Power steering system, steering rack, tie rods, steering column.
Wheels Tires:
Wheel specifications, bolt patterns, tire pressure recommendations, and tire size fitment.
Lighting:
Headlights, taillights, interior lights, fog lights (if equipped), bulb types and replacement.
Instrument Panel:
Gauges, warning lights, and their diagnostic interpretation.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks, belt inspection and replacement
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for various systems
Repair:
Step-by-step instructions for component replacement and repair of all major systems
Diagnostics:
Detailed diagnostic procedures for engine, electrical, and mechanical issues
Overhaul:
Complete engine and transmission overhaul procedures
Alignment:
Specific alignment angles (camber, caster, toe) and adjustment procedures.
Engine Timing:
Ignition timing adjustment and verification procedures for the M20 engine.
Recalibration:
Procedures for recalibrating sensors and control units where applicable.
Technical Depth
Depth:
Comprehensive: from basic maintenance to complete engine rebuilds and advanced electrical diagnostics
Electrical Diagrams:
Includes detailed, often color-coded, electrical wiring diagrams for all major vehicle systems.
📊 Manual Specifications
File Format
Compatibility:
Adobe Acrobat Reader or compatible PDF viewer
Searchable:
Typically yes, if the PDF is generated from a well-indexed source, allowing for keyword searches of technical terms and procedures.
Print Quality
Quality:
High resolution, suitable for printing
Binding Type
Type:
Not Applicable (Digital Download)
Paper Type
Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, SOHC
Displacement:
1990 cc (2.0 Liters)
Bore X Stroke:
80.0 mm x 66.0 mm
Compression Ratio:
8.8:1 (typical)
Performance
Horsepower:
Approx. 125-129 hp @ 6000 rpm
Torque:
Approx. 165-170 Nm (122-125 lb-ft) @ 4300 rpm
Fuel System
Injection System:
Bosch L-Jetronic or Motronic (depending on specific year/market)
Fuel Type:
Unleaded gasoline
Cooling
Cooling System:
Liquid-cooled, pressurized system with fan
Lubrication
Oil Capacity:
Approx. 4.5 - 5.0 liters (with filter)
Other
Engine Management:
ECU controlled ignition and fuel injection
🔧 Transmission
Standard
Type:
Getrag 260 5-speed manual transmission
Optional
Type:
ZF 4HP22 4-speed automatic transmission
Features
Clutch Type:
Single dry plate, hydraulic actuation (manual)
Fluid Specifications
Manual Fluid:
BMW MTF LT-2 or equivalent (e.g., Pentosin ATF 1100)
Automatic Fluid:
Dexron III (or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 4325 mm (170.3 in)
Width:
Approx. 1675 mm (65.9 in)
Height:
Approx. 1380 mm (54.3 in)
Wheelbase:
Approx. 2570 mm (101.2 in)
Weights
Curb Weight:
Approx. 1200-1300 kg (2645-2866 lbs), depending on options
🛡️ Safety Features
Ratings
Crash Test Data:
No standardized NCAP ratings from that era, but generally considered safe for its time with a robust chassis.
Active Features
ABS:
Optional anti-lock braking system (ABS)
Passive Features
Airbags:
Driver-side airbag typically optional or introduced later in the production run; passenger airbags not common.
Seatbelts:
3-point front seatbelts, 2-point rear lap belts (later models may have 3-point rear belts)
💡 Technology Features
Infotainment
Audio System:
Factory fitted cassette player or radio, often with limited speaker configurations. Aftermarket head units are common upgrades.
Driver Assistance
ABS:
As mentioned, ABS was an optional safety feature, enhancing braking control.
Connectivity
Connectivity:
No modern connectivity features like Bluetooth or USB; designed in an era before these were commonplace.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500-15,000 km (4,500-9,000 miles) or 12 months, depending on driving conditions and oil type. Refer to manual for specific recommendations.
Spark Plugs:
Every 30,000-60,000 km (18,000-36,000 miles) depending on plug type.
Timing Belt:
M20 engines use a timing *chain*, not a belt, which is generally designed for the life of the engine but requires inspection for wear/tension.
Coolant Flush:
Every 2-3 years or 40,000-60,000 km (24,000-36,000 miles).
Fluid Specifications
Engine Oil:
API SG or higher, SAE 15W-40 or 10W-40 (refer to owner's manual for exact climate-specific recommendations)
Coolant:
BMW Blue Antifreeze (G48) or equivalent ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4, low viscosity
Known Issues
Cooling System:
Common issues include plastic coolant expansion tanks cracking, water pump failure, and thermostat housing leaks. The M20 engine is known to run hot if cooling system maintenance is neglected.
Fuel System:
Fuel pump failure, clogged fuel injectors, and deteriorated fuel lines can occur with age.
Electrical:
Degradation of wiring harness insulation, particularly around the engine bay, can lead to shorts. Faulty ICVs (Idle Control Valves) and AFM (Air Flow Meter) issues are common on fuel-injected models.
Suspension Bushings:
Worn control arm bushings and trailing arm bushings are common, affecting handling and ride quality.
Rust:
Rust can affect wheel arches, rocker panels, and the chassis frame, especially in areas with road salt.
📚 Vehicle History
Brand Heritage
Heritage:
BMW has a long history of producing performance-oriented sedans and coupes with a focus on driving dynamics.
Model Evolution
E30 Generation:
The E30 platform (1982-1994) was a highly successful generation for BMW, building on the legacy of the E21. It introduced a more sophisticated chassis and body design, significantly increasing sales and brand prestige.
320I Positioning:
The 320i was often positioned as an entry-level luxury/sport sedan within the E30 range, offering a balance of performance and efficiency, particularly in markets with higher fuel taxes or engine displacement restrictions.
Production
Manufacturing Locations:
Primarily Germany, with some assembly in other locations depending on the market.
🏆 Awards & Recognition
Recognitions
Automotive Press:
The E30 generation, including models like the 320i, was widely praised by automotive press for its driving dynamics, build quality, and value proposition within the premium segment.
Ratings
Owner Satisfaction:
While specific ratings from the era are scarce, the E30's enduring popularity and strong resale value in enthusiast circles speak to high owner satisfaction.
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