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Peugeot 405 1987-1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 405 Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 👋 Introduction Market Position Segment: Family car, executive car Competitive Analysis Key Competitors: Ford Sierra, Volkswagen Passat, Opel Vectra, Renault 21, Toyota Camry Key Features Design: Designed by Giorgetto Giugiaro, known for its aerodynamic styling and spacious interior. Handling: Renowned for its excellent ride quality and sophisticated suspension setup. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical and electrical systems, maintenance, repair procedures for Peugeot 405 Page Count Estimated Pages: Varies based on specific edition, but comprehensive for the model years Manual Type Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system Engine Management: Fuel injection systems (Bosch Motronic, Lucas), ignition systems, emissions control, sensors, actuators, diagnostic trouble codes (DTCs) Transmission Manual: Clutch, gearbox overhaul, gear selection, bearing replacement, fluid specifications Transmission Automatic: Automatic transmission operation, fluid changes, common faults, overhaul procedures (if applicable to specific models covered) Brakes: Hydraulic system, disc and drum brake maintenance, caliper and wheel cylinder overhauling, ABS (if equipped), brake fluid specifications Suspension: Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment specifications Steering: Power steering system, steering rack, linkages, steering column, hydraulic fluid Electrical System: Battery, charging system, starter motor, lighting, wipers, horn, fuse box diagrams, wiring schematics Bodywork: Body panel removal and installation, doors, hood, trunk, bumpers, glass, seals Interior: Dashboard removal, seating, upholstery, climate control system (HVAC), heating and air conditioning Diagnostics: Troubleshooting guides, symptom-based diagnosis, common faults and their remedies Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, fluid checks, spark plug replacement Repair: Step-by-step repair instructions for all major mechanical and electrical components Disassembly Assembly: Detailed instructions for dismantling and reassembling components and systems Troubleshooting: Diagnostic procedures for identifying and resolving common problems Specifications And Data: Torque values, clearances, fluid capacities, electrical specifications, dimensions Technical Depth Depth: Comprehensive, covering basic DIY maintenance to in-depth professional repairs and diagnostics. 📊 Manual Specifications File Format Print Quality: Full Printable, high-resolution images and text Zoom Functionality: YES (Zoom IN/OUT) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: Multiple gasoline (1.6L, 1.8L, 2.0L, 2.0L Turbo, 1.9L Turbo Diesel, 1.9L Diesel) and potentially other regional variants. Performance Power Output Range: Approximately 70 hp (1.6L diesel) to 150 hp (2.0L Turbo Mi16). Fuel System Injection Type: Carbureted or Fuel Injection (MPI, TPI) depending on engine and model year. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission Optional Transmission Type: 4-speed automatic transmission Features Drive Type: Front-wheel drive (FWD) 📐 Dimensions Exterior Body Styles: Saloon (sedan), Estate/SW (station wagon) Weights Curb Weight Range: Approximately 1050 kg to 1300 kg depending on body style and engine. 🛡️ Safety Features Ratings Euroncap Rating: Not rated under modern Euro NCAP standards for early models; later models might have basic frontal impact protection. Active Features ABS: Available on higher trims and later models. Passive Features Airbags: Driver's airbag generally introduced on later models; passenger airbag less common. 💡 Technology Features Infotainment Audio System: Basic radio/cassette player, with options for upgraded systems on higher trims. Climate Control: Manual heating and ventilation, with optional air conditioning on many models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles (12,000-16,000 km) or 12 months, depending on driving conditions. Timing Belt Replacement: Crucial interval, often around 60,000 miles (100,000 km) or 5 years; consult specific engine data. Fluid Specifications Engine Oil: API SG/SH, ACEA A2/A3, viscosity SAE 10W-40 or 5W-40 recommended (check owner's manual for specific engine). Coolant: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specific Peugeot coolant type recommended. Brake Fluid: DOT 3 or DOT 4. Known Issues Electrical Gremlins: Can experience minor electrical issues with age, such as faulty window regulators or switch failures. Rust: Prone to rust in wheel arches, sills, and around the rear window on older models, especially in damp climates. Engine Mounts: Worn engine mounts can lead to increased vibration and noise. Exhaust System: Corrosion can affect the exhaust system, leading to leaks. 📚 Vehicle History Brand Heritage Peugeot Legacy: Peugeot has a long history of producing reliable and well-engineered vehicles, particularly in the family and executive car segments. Model Evolution Generation 1 Phase 1: Launched in 1987, featuring advanced aerodynamics and a focus on driver comfort. Generation 1 Phase 2: Facelifted in 1991 with minor styling updates, improved features, and potentially new engine options. Production Production Period: 1987-1997 Manufacturing Locations: Primarily France, but also produced in other countries through CKD assembly. 🏆 Awards & Recognition Recognitions European Car Of The Year: Nominee for European Car of...
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Sku: 212854
Collecties: ALL Peugeot

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Peugeot 405 1987-1997 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
405
Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997
👋 Introduction
Market Position
Segment:
Family car, executive car
Competitive Analysis
Key Competitors:
Ford Sierra, Volkswagen Passat, Opel Vectra, Renault 21, Toyota Camry
Key Features
Design:
Designed by Giorgetto Giugiaro, known for its aerodynamic styling and spacious interior.
Handling:
Renowned for its excellent ride quality and sophisticated suspension setup.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical and electrical systems, maintenance, repair procedures for Peugeot 405
Page Count
Estimated Pages:
Varies based on specific edition, but comprehensive for the model years
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system
Engine Management:
Fuel injection systems (Bosch Motronic, Lucas), ignition systems, emissions control, sensors, actuators, diagnostic trouble codes (DTCs)
Transmission Manual:
Clutch, gearbox overhaul, gear selection, bearing replacement, fluid specifications
Transmission Automatic:
Automatic transmission operation, fluid changes, common faults, overhaul procedures (if applicable to specific models covered)
Brakes:
Hydraulic system, disc and drum brake maintenance, caliper and wheel cylinder overhauling, ABS (if equipped), brake fluid specifications
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment specifications
Steering:
Power steering system, steering rack, linkages, steering column, hydraulic fluid
Electrical System:
Battery, charging system, starter motor, lighting, wipers, horn, fuse box diagrams, wiring schematics
Bodywork:
Body panel removal and installation, doors, hood, trunk, bumpers, glass, seals
Interior:
Dashboard removal, seating, upholstery, climate control system (HVAC), heating and air conditioning
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, common faults and their remedies
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks, spark plug replacement
Repair:
Step-by-step repair instructions for all major mechanical and electrical components
Disassembly Assembly:
Detailed instructions for dismantling and reassembling components and systems
Troubleshooting:
Diagnostic procedures for identifying and resolving common problems
Specifications And Data:
Torque values, clearances, fluid capacities, electrical specifications, dimensions
Technical Depth
Depth:
Comprehensive, covering basic DIY maintenance to in-depth professional repairs and diagnostics.
📊 Manual Specifications
File Format
Print Quality:
Full Printable, high-resolution images and text
Zoom Functionality:
YES (Zoom IN/OUT)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
Multiple gasoline (1.6L, 1.8L, 2.0L, 2.0L Turbo, 1.9L Turbo Diesel, 1.9L Diesel) and potentially other regional variants.
Performance
Power Output Range:
Approximately 70 hp (1.6L diesel) to 150 hp (2.0L Turbo Mi16).
Fuel System
Injection Type:
Carbureted or Fuel Injection (MPI, TPI) depending on engine and model year.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Transmission Type:
4-speed automatic transmission
Features
Drive Type:
Front-wheel drive (FWD)
📐 Dimensions
Exterior
Body Styles:
Saloon (sedan), Estate/SW (station wagon)
Weights
Curb Weight Range:
Approximately 1050 kg to 1300 kg depending on body style and engine.
🛡️ Safety Features
Ratings
Euroncap Rating:
Not rated under modern Euro NCAP standards for early models; later models might have basic frontal impact protection.
Active Features
ABS:
Available on higher trims and later models.
Passive Features
Airbags:
Driver's airbag generally introduced on later models; passenger airbag less common.
💡 Technology Features
Infotainment
Audio System:
Basic radio/cassette player, with options for upgraded systems on higher trims.
Climate Control:
Manual heating and ventilation, with optional air conditioning on many models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles (12,000-16,000 km) or 12 months, depending on driving conditions.
Timing Belt Replacement:
Crucial interval, often around 60,000 miles (100,000 km) or 5 years; consult specific engine data.
Fluid Specifications
Engine Oil:
API SG/SH, ACEA A2/A3, viscosity SAE 10W-40 or 5W-40 recommended (check owner's manual for specific engine).
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specific Peugeot coolant type recommended.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Electrical Gremlins:
Can experience minor electrical issues with age, such as faulty window regulators or switch failures.
Rust:
Prone to rust in wheel arches, sills, and around the rear window on older models, especially in damp climates.
Engine Mounts:
Worn engine mounts can lead to increased vibration and noise.
Exhaust System:
Corrosion can affect the exhaust system, leading to leaks.
📚 Vehicle History
Brand Heritage
Peugeot Legacy:
Peugeot has a long history of producing reliable and well-engineered vehicles, particularly in the family and executive car segments.
Model Evolution
Generation 1 Phase 1:
Launched in 1987, featuring advanced aerodynamics and a focus on driver comfort.
Generation 1 Phase 2:
Facelifted in 1991 with minor styling updates, improved features, and potentially new engine options.
Production
Production Period:
1987-1997
Manufacturing Locations:
Primarily France, but also produced in other countries through CKD assembly.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Nominee for European Car of the Year in 1988, showcasing its significant impact on the market.
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