Mitsubishi Galant 1988-1992 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Codes Chassis Codes: E31A, E32A, E33A, E34A, E35A, E37A, E38A, E39A, E3A1A Generation Code: E30 Series 👋 Introduction Market Position Segment: Mid-size sedan Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Lumina Key Features Design: Aerodynamic styling, spacious interior, comfortable ride Performance Variants: Available with potent V6 engines and all-wheel-drive on select models. Value Proposition Manual Value: Essential resource for DIY mechanics and professional technicians to maintain and repair the Mitsubishi Galant E30 series efficiently and accurately. 📋 Manual Details Coverage Areas Years Covered: 1988, 1989, 1990, 1991, 1992 Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine control systems (ECU) Drivetrain: Manual transmission, automatic transmission, transfer case (if applicable), drive shafts, axles, differentials Chassis: Suspension (front and rear), steering system, braking system (including ABS), wheels, tires Electrical: Charging system, starting system, lighting system, instrument cluster, power windows, power locks, audio system, climate control electronics, wiring diagrams Body: Exterior body panels, interior trim, doors, hood, trunk, glass, seals, body repair procedures Procedures Included Maintenance: Routine inspections, fluid changes, filter replacements, spark plug replacement, belt inspection and replacement Repair: Engine overhauling, transmission repair, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) for applicable models, component testing procedures Adjustment: Valve adjustments, idle speed adjustments, clutch adjustments, brake adjustments Troubleshooting: Detailed step-by-step troubleshooting procedures for common and uncommon issues Technical Depth Depth: Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds, including detailed specifications and torque values. 📊 Manual Specifications File Format Quality: High-resolution scanned PDF, searchable text where OCR is applied. Print Quality Recommendation: Printable for physical use in a workshop environment. Binding Type Applicable For Print: Spiral or comb binding recommended for lay-flat usability. Paper Type Applicable For Print: Durable, shop-grade paper recommended. ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 Engine Type 1: 2.0L SOHC Inline-4 (16-valve) Displacement 1: 1997 cc Power 1: Approx. 100-135 hp (depending on market and specific variant) Torque 1: Approx. 120-130 lb-ft Optional Engine Engine Code 2: 6G71 Engine Type 2: 2.5L SOHC V6 (12-valve) Displacement 2: 2498 cc Power 2: Approx. 140-160 hp Torque 2: Approx. 145-165 lb-ft Performance Performance Enhancements: Turbocharged variants (e.g., Galant VR-4) featured more powerful engine tunes and intercooling. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Recommended Fuel: Unleaded gasoline (Octane rating specified by manufacturer, typically 87 or higher) 🔧 Transmission Standard Transmission Type Std: 5-speed manual transmission Optional Transmission Type Opt: 4-speed automatic transmission Features AWD Option: All-wheel-drive (AWD) system available on specific performance models like the VR-4. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil (specific Mitsubishi specification should be consulted) Automatic Transmission Fluid: Dexron II or equivalent (specific Mitsubishi specification should be consulted) 📐 Dimensions Exterior Length: Approximately 176-180 inches (4470-4572 mm) Width: Approximately 67.7 inches (1720 mm) Height: Approximately 54.5 inches (1384 mm) Wheelbase Wheelbase: Approximately 100.4 inches (2550 mm) Weights Curb Weight: Approximately 2800-3300 lbs (1270-1500 kg), depending on engine and equipment 🛡️ Safety Features Ratings NHTSA Ratings: Data for this era is often limited or not directly comparable to modern standards. Refer to contemporary road tests for anecdotal safety impressions. Active Features ABS: Anti-lock Braking System (ABS) available as an option on many models, standard on some higher trims. Passive Features Airbags: Driver-side airbag became standard on later models within this range. Passenger airbags were rare or optional. Seatbelts: Front and rear seat belts Rollover Protection: Reinforced chassis structure typical of sedans of this era. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player. Options for CD players on later models. Driver Assistance Cruise Control: Available on higher trim levels. Comfort Features Climate Control: Manual air conditioning and heating, with optional automatic climate control on premium trims. Power Accessories: Power windows, power door locks, and power mirrors available on most models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 6 months, whichever comes first (or as per manual recommendation, often 5,000 miles with synthetic oil). Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Every 30,000 miles (copper plugs) or 60,000 miles (platinum plugs, if equipped). Timing Belt Replacement: Critical for the 4G63 engine. Typically every 60,000 miles or 5 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Capacity 4G63: Approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter change. Recommended viscosity: 10W-30 or 10W-40. Coolant Capacity: Approx. 6.5-7.0 quarts (6.2-6.6 liters). Use a 50/50 mix of ethylene glycol antifreeze and distilled water. Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake...
Detailed step-by-step troubleshooting procedures for common and uncommon issues
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds, including detailed specifications and torque values.
📊 Manual Specifications
File Format
Quality:
High-resolution scanned PDF, searchable text where OCR is applied.
Print Quality
Recommendation:
Printable for physical use in a workshop environment.
Binding Type
Applicable For Print:
Spiral or comb binding recommended for lay-flat usability.
Paper Type
Applicable For Print:
Durable, shop-grade paper recommended.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63
Engine Type 1:
2.0L SOHC Inline-4 (16-valve)
Displacement 1:
1997 cc
Power 1:
Approx. 100-135 hp (depending on market and specific variant)
Torque 1:
Approx. 120-130 lb-ft
Optional Engine
Engine Code 2:
6G71
Engine Type 2:
2.5L SOHC V6 (12-valve)
Displacement 2:
2498 cc
Power 2:
Approx. 140-160 hp
Torque 2:
Approx. 145-165 lb-ft
Performance
Performance Enhancements:
Turbocharged variants (e.g., Galant VR-4) featured more powerful engine tunes and intercooling.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Recommended Fuel:
Unleaded gasoline (Octane rating specified by manufacturer, typically 87 or higher)
🔧 Transmission
Standard
Transmission Type Std:
5-speed manual transmission
Optional
Transmission Type Opt:
4-speed automatic transmission
Features
AWD Option:
All-wheel-drive (AWD) system available on specific performance models like the VR-4.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (specific Mitsubishi specification should be consulted)
Automatic Transmission Fluid:
Dexron II or equivalent (specific Mitsubishi specification should be consulted)
📐 Dimensions
Exterior
Length:
Approximately 176-180 inches (4470-4572 mm)
Width:
Approximately 67.7 inches (1720 mm)
Height:
Approximately 54.5 inches (1384 mm)
Wheelbase
Wheelbase:
Approximately 100.4 inches (2550 mm)
Weights
Curb Weight:
Approximately 2800-3300 lbs (1270-1500 kg), depending on engine and equipment
🛡️ Safety Features
Ratings
NHTSA Ratings:
Data for this era is often limited or not directly comparable to modern standards. Refer to contemporary road tests for anecdotal safety impressions.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on many models, standard on some higher trims.
Passive Features
Airbags:
Driver-side airbag became standard on later models within this range. Passenger airbags were rare or optional.
Seatbelts:
Front and rear seat belts
Rollover Protection:
Reinforced chassis structure typical of sedans of this era.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Options for CD players on later models.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Comfort Features
Climate Control:
Manual air conditioning and heating, with optional automatic climate control on premium trims.
Power Accessories:
Power windows, power door locks, and power mirrors available on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months, whichever comes first (or as per manual recommendation, often 5,000 miles with synthetic oil).
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (copper plugs) or 60,000 miles (platinum plugs, if equipped).
Timing Belt Replacement:
Critical for the 4G63 engine. Typically every 60,000 miles or 5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Capacity 4G63:
Approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter change. Recommended viscosity: 10W-30 or 10W-40.
Coolant Capacity:
Approx. 6.5-7.0 quarts (6.2-6.6 liters). Use a 50/50 mix of ethylene glycol antifreeze and distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Engine 4G63:
Timing belt maintenance is paramount. Oil leaks from valve cover gasket or oil pan gasket can occur with age. Head gasket failures can happen if overheated.
Transmission:
Automatic transmission shifting issues or slippage can develop with high mileage. Manual clutch wear is normal.
Suspension:
Worn ball joints, tie rod ends, and strut mounts are common due to age and mileage.
Electrical:
Corrosion in connectors, failing alternator or starter motor, and issues with power window motors can occur.
Part Numbers
Oil Filter Example:
Mitsubishi OEM MD097543 or equivalent (e.g., Fram PH5100, Wix 51515)
Timing Belt Kit Example:
Mitsubishi OEM MD317210 (includes belt, tensioner, idler pulley). Highly recommended to replace water pump and seals simultaneously.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors, a Japanese multinational automotive manufacturer, has a history dating back to the early 20th century, known for innovative technologies and diverse product offerings.
Model Evolution
Galant Lineage:
The Galant is one of Mitsubishi's longest-running nameplates, with the E30 series representing the fifth generation, known for its distinct styling and advanced features for its time.
Production
Production Period:
1987-1994 (for the E30 series generation, overlapping with the manual's coverage)
Production Locations
Manufacturing Plants:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Contemporary Reviews:
Received generally positive reviews for its styling, comfort, and available performance, though reliability varied by engine and drivetrain.
Ratings
Consumer Reports Era:
Consumer Reports and similar publications from the era often cited reliability concerns in specific areas for Mitsubishi vehicles, but also praised their engineering and value.
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