AUDI 100 200 Service Repair Workshop Manual 1989-1991
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Basic Information Identification Make: Audi Model: 100 Model Variant: 200 Generation Generation Code: C3 (Type 445) Codes Chassis Code: Type 445 Introduction Market Position Target Audience: Audi owners, independent repair shops, DIY mechanics specializing in older European luxury vehicles. Competitive Analysis Unique Selling Proposition: Comprehensive, model-specific, factory-level repair data for a specific generation of Audi, available via instant digital download. Key Features Authenticity: Stated to be the same type of manual used by dealership technicians. Content Quality: Includes step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. Usability: Printable pages for workshop use, digital zoom for detailed image viewing. Delivery: Instant download, no shipping costs or delays. Manual Details Coverage Areas Years Covered: 1989, 1990, 1991 Models Covered: All Audi 100 and 200 models Repair Scope: A-Z (All repairs) Page Count Estimated Page Count: Extensive (exact count not provided, but described as comprehensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Engine Mechanical: Full disassembly, assembly, diagnosis, and repair of all engine components and systems. Engine Electrical: Ignition system, fuel injection system, starting system, charging system, engine control unit (ECU) diagnostics and repair. Transmission Manual: Manual transmission overhaul, repair, and adjustment. Transmission Automatic: Automatic transmission overhaul, repair, diagnosis, and fluid specifications. Drivetrain: Front-wheel drive (FWD) and Quattro all-wheel drive (AWD) system diagnosis and repair, including differentials and driveshafts. Suspension: Front and rear suspension systems, struts, shock absorbers, control arms, bushings, and alignment specifications. Steering: Power steering system diagnosis, repair, and component replacement. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System) diagnosis and repair, brake pad/rotor replacement, brake fluid specifications. Electrical System: Full wiring schematics, component location, diagnosis of lighting, power accessories, instruments, and control modules. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement. Body And Chassis: Body panel repair, door mechanisms, glass replacement, chassis diagnostics, and structural information. Interior: Trim removal and installation, seat adjustments, dashboard components, and interior accessory repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection and replacement. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (where applicable). Component Replacement: Step-by-step instructions for replacing virtually all major and minor components. Rebuilding Procedures: Complete instructions for rebuilding engines, transmissions, and other major assemblies. Wiring Schematics: Detailed, model-specific wiring diagrams for all electrical systems. Technical Depth Depth: Factory-level, comprehensive. Suitable for professional technicians and advanced DIY enthusiasts. Detail Level: Highly detailed, with step-by-step instructions, torque specifications, clearances, and diagnostic parameters. Manual Specifications File Format Format: PDF Searchability: Likely text-searchable due to PDF format, allowing quick information retrieval. Print Quality Printable Pages: All pages are printable. Image Enhancement: Images can be enlarged for detailed viewing and printing. Binding Type Binding: Digital (PDF download - no physical binding) Paper Type Paper Type: N/A (Digital format) Engine Specifications Primary Engine Engine Options Common: 2.3L Inline-5 (5-cylinder), 2.2L Turbocharged Inline-5 (5-cylinder) Performance 2.3L Na Power: Approx. 130-137 hp @ 5500-5800 rpm (varies by market and specific engine code) 2.3L Na Torque: Approx. 137-140 lb-ft @ 3000-3500 rpm (varies by market and specific engine code) 2.2L Turbo Power: Approx. 165-190 hp @ 5500-5800 rpm (varies by market and specific engine code, e.g., 200 20V Turbo) 2.2L Turbo Torque: Approx. 184-210 lb-ft @ 2500-3500 rpm (varies by market and specific engine code) Fuel System Injection System: Bosch CIS-E (Continuous Injection System - Electronic) or later Motronic fuel injection systems. Fuel Type Recommended Fuel: Unleaded gasoline (Octane rating typically 91 RON or higher for turbocharged models). Transmission Standard Transmission Type FWD: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission (ZF) Features AWD System: Quattro permanent all-wheel drive system available on select models (e.g., 200 Quattro). Maintenance Manual Transmission Fluid: API GL-4 or GL-5 gear oil, typically SAE 75W-90 or 80W-90. Automatic Transmission Fluid: Audi G 052 162 A2 or equivalent ATF (e.g., Dexron III type, but always verify with manual). Dimensions Exterior Body Styles: 4-door Sedan, 5-door Avant (Wagon) Wheelbase Mm: Approx. 2610 mm (102.8 in) Length Mm: Approx. 4790 mm (188.6 in) Width Mm: Approx. 1770 mm (69.7 in) Height Mm: Approx. 1420 mm (55.9 in) Weights Curb Weight Kg: Approx. 1350-1500 kg (depending on engine and drivetrain) Gross Vehicle Weight Rating Kg: Specify based on model (e.g., ~2000 kg) Safety Features Ratings Crash Test Data: Data for this era is less standardized than modern ratings. The manual will contain structural information relevant to occupant safety. Active Features ABS: Anti-lock Braking System (ABS) was an option or standard on higher trims. Passive Features Seatbelts: Three-point inertia-reel seatbelts. Airbags: Driver-side airbag was an option on later models within this range, not standard. Chassis Design: Unitary body construction with crumple zones. Technology Features Infotainment Original Audio: Factory-installed radio/cassette players, often with premium sound system options. No integrated digital infotainment...
Approx. 130-137 hp @ 5500-5800 rpm (varies by market and specific engine code)
2.3L Na Torque:
Approx. 137-140 lb-ft @ 3000-3500 rpm (varies by market and specific engine code)
2.2L Turbo Power:
Approx. 165-190 hp @ 5500-5800 rpm (varies by market and specific engine code, e.g., 200 20V Turbo)
2.2L Turbo Torque:
Approx. 184-210 lb-ft @ 2500-3500 rpm (varies by market and specific engine code)
Fuel System
Injection System:
Bosch CIS-E (Continuous Injection System - Electronic) or later Motronic fuel injection systems.
Fuel Type
Recommended Fuel:
Unleaded gasoline (Octane rating typically 91 RON or higher for turbocharged models).
Transmission
Standard
Transmission Type FWD:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission (ZF)
Features
AWD System:
Quattro permanent all-wheel drive system available on select models (e.g., 200 Quattro).
Maintenance
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil, typically SAE 75W-90 or 80W-90.
Automatic Transmission Fluid:
Audi G 052 162 A2 or equivalent ATF (e.g., Dexron III type, but always verify with manual).
Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Avant (Wagon)
Wheelbase Mm:
Approx. 2610 mm (102.8 in)
Length Mm:
Approx. 4790 mm (188.6 in)
Width Mm:
Approx. 1770 mm (69.7 in)
Height Mm:
Approx. 1420 mm (55.9 in)
Weights
Curb Weight Kg:
Approx. 1350-1500 kg (depending on engine and drivetrain)
Gross Vehicle Weight Rating Kg:
Specify based on model (e.g., ~2000 kg)
Safety Features
Ratings
Crash Test Data:
Data for this era is less standardized than modern ratings. The manual will contain structural information relevant to occupant safety.
Active Features
ABS:
Anti-lock Braking System (ABS) was an option or standard on higher trims.
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts.
Airbags:
Driver-side airbag was an option on later models within this range, not standard.
Chassis Design:
Unitary body construction with crumple zones.
Technology Features
Infotainment
Original Audio:
Factory-installed radio/cassette players, often with premium sound system options. No integrated digital infotainment systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was a notable technological advancement for its time, assisting with controlled braking.
Cruise Control:
Electronic cruise control was available as an option.
Connectivity
Original Connectivity:
Limited to basic vehicle functions and optional features like heated seats or power accessories. No modern Bluetooth or USB connectivity.
Maintenance
Service Intervals
Oil Change Interval Km:
Typically 7,500-15,000 km (4,500-9,000 miles) or 12 months, depending on driving conditions and oil type specified.
Timing Belt Replacement:
Crucial for the inline-5 engines. Typically recommended every 60,000-100,000 km (36,000-60,000 miles). Failure can cause catastrophic engine damage.
Spark Plug Replacement:
Recommended every 30,000-60,000 km (18,000-36,000 miles).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher. Viscosity typically 5W-40, 10W-40, or 15W-50 depending on climate. Consult manual for precise grade.
Coolant Type:
G11 or G12 antifreeze/coolant mixture (typically 50/50 with distilled water). Check for OEM specifications.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Electrical Gremlins:
Aging wiring harnesses, failing relays, and corroded connectors can lead to intermittent electrical faults. The manual's wiring diagrams are essential for diagnosis.
Suspension Wear:
Worn control arm bushings, tie rod ends, and ball joints are common due to age and mileage, affecting ride and handling.
Ignition System:
Distributor cap, rotor, and spark plug wires can degrade over time. CIS-E fuel injection systems can be complex to diagnose and tune.
Exhaust Systems:
Rust and corrosion can affect exhaust components, especially in areas with road salt.
Vehicle History
Brand Heritage
Brand Focus:
Audi, part of the Volkswagen Group, known for pioneering quattro all-wheel drive, advanced engineering, and luxury interiors.
Model Evolution
Generation:
C3 generation (Type 44) introduced in 1977, with the 100/200 variants receiving significant updates and facelifts, culminating in the Type 445 for this period.
Design Philosophy:
Aerodynamic styling (low drag coefficient), front-wheel drive as standard, with the availability of the revolutionary quattro AWD system.
Production
Production Years:
1982-1991 (for the C3 generation).
Manufacturing Locations:
Germany (Ingolstadt and Neckarsulm)
Awards & Recognition
Recognitions
Design Awards:
The C3 Audi 100's aerodynamic design was highly praised for its efficiency and low drag coefficient, setting benchmarks for its era.
Engineering Accolades:
Pioneering use of galvanised steel for corrosion resistance and the development of the quattro AWD system were significant engineering achievements.
Ratings
Consumer Reports:
Historically, models from this era received mixed reviews reflecting German build quality but also potential for complex repairs and electrical issues as they aged.
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