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1989-1991 EZGO 440 444 Parts Manual GOLF CART

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🏷️ Basic Information Identification Make: EZGO Model: 440/444 Series Golf Cart Model Variant: GX 440, X 440, GX444F, X444F, GX444J, X444J Year Range: 1989, 1990, 1991 Codes Vehicle Type: Golf Cart 👋 Introduction Market Position Target Audience: EZGO golf cart owners, service technicians, and parts distributors specializing in this era. Competitive Analysis Manual Value Proposition: Essential resource for accurate parts identification and ordering for 1989-1991 EZGO models. Key Features Features: Factory original documentation, comprehensive parts listings, model year and variant specific. 📋 Manual Details Coverage Areas Engine Types Covered: Gasoline and Electric Model Variants Covered: GX 440, X 440, GX444F, X444F, GX444J, X444J Page Count Estimated Pages: N/A (Factory Parts Manual - exact count not provided in product info) Manual Type Type: Factory Parts Manual Language Language: English Format Format: N/A (Likely printed, but PDF availability not specified) 📖 Manual Coverage Systems Covered Chassis And Frame: Detailed breakdown of frame components, welds, and mounting points. Engine Gasoline: Components for gasoline engine (e.g., carburetor, ignition, exhaust, cooling). Powertrain Electric: Components for electric drive system (e.g., motor, controller, solenoid, wiring). Front Suspension: Assembly and component breakdown for front suspension (springs, shocks, linkages). Rear Suspension: Assembly and component breakdown for rear suspension (springs, shocks, linkages). Steering System: Components of the steering mechanism (wheel, column, tie rods, linkages). Braking System: Components for both mechanical and hydraulic braking systems (if applicable), drums, shoes, cables. Wheels And Tires: Wheel specifications, lug nuts, tire sizes, and mounting. Electrical System Gasoline: Wiring harnesses, lights, starter, battery, and related components. Electrical System Electric: High-voltage and low-voltage wiring, battery pack components, charger interface. Bodywork And Trim: Body panels, seats, roof assembly, windshield, trim pieces. Accessories: Optional equipment components (e.g., baskets, coolers). Procedures Included Part Identification: Identification and numbering of all original equipment manufacturer (OEM) parts. Assembly Breakdowns: Illustrated exploded views for each system and sub-assembly. Part Number Lookup: Cross-referencing of part numbers for ordering and replacement. Component Replacement: Implicit guidance on component replacement through part diagrams and relationships. Technical Depth Level Of Detail: Detailed OEM part breakdowns, ideal for identifying and sourcing replacement parts. Diagnostic Coverage: Not a diagnostic or repair manual; focuses on part identification and assembly. 📊 Manual Specifications File Format Digital Format: Not explicitly stated, but often available as PDF for sales. Print Quality Print Standard: Likely high-quality factory standard with clear diagrams. Binding Type Binding: N/A (for printed versions) Paper Type Paper Quality: N/A (for printed versions) ⚙️ Engine Specifications Primary Engine Gas Engine Type: Internal Combustion Engine (specific model not detailed in product info) Displacement Gas: Likely around 250-400cc range common for industrial/golf cart engines of this era. Specifics not in product info. Fuel System Gas: Carbureted (typical for this era) Primary Engine Electric Engine Type: Electric Motor (specific model and voltage not detailed in product info) Voltage Electric: Commonly 36V or 48V for this era. Specifics not in product info. Motor Controller: Components related to motor control unit for electric models. Performance Horsepower Gas: Estimated 8-15 HP, typical for golf carts of the period. Not specified in product info. Top Speed: Typically limited to 10-15 mph for golf course use. Not specified in product info. 🔧 Transmission Standard Type Gas: Continuously Variable Transmission (CVT) / Variable Speed Drive (VSD) with belt drive. Type Electric: Direct drive or reduction gear system to rear axle. Features Gearing: Forward and Reverse functionality. Fluid Type: N/A for electric, specific gear oil for some mechanical components if applicable (check manual). 📐 Dimensions Exterior Length: Approximately 90-100 inches (typical for 2-seater golf carts). Not specified in product info. Width: Approximately 40-50 inches. Not specified in product info. Wheelbase: Approximately 60-70 inches. Not specified in product info. Weights Curb Weight: Approximately 400-600 lbs depending on configuration. Not specified in product info. Payload Capacity: Typically around 400-500 lbs for passengers and cargo. Not specified in product info. 🛡️ Safety Features Ratings Safety Standards: No formal NHTSA or IIHS ratings apply to golf carts; designed for low-speed, controlled environments. Active Features Braking System: Mechanical drum brakes, potentially with parking brake engagement. Passive Features Seatbelts: May or may not be standard, depending on the specific configuration and intended use. 💡 Technology Features Infotainment Features: Basic functionality; typically no advanced infotainment systems. Focus on operational controls. Driver Assistance Features: N/A. Golf carts of this era do not feature modern driver assistance systems. Connectivity Features: N/A. 🔧 Maintenance Service Intervals Oil Change Gas: Typically every 50-100 hours of operation or annually for gasoline engines. Consult manual for specific recommendations. Air Filter Gas: Inspect regularly, replace as needed based on operating conditions. Consult manual. Spark Plug Gas: Replace as per manufacturer's recommended interval (e.g., annually or every 500 hours). Consult manual. Battery Maintenance Electric: Regular cleaning of terminals, checking water levels (for flooded batteries), and proper charging protocols are critical. Fluid Specifications Engine Oil Gas: SAE 10W-30...
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Type: Golf Cart
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Sku: 354865
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1989-1991 EZGO 440 444 Parts Manual GOLF CART
🏷️ Basic Information
Identification
Make:
EZGO
Model:
440/444 Series Golf Cart
Model Variant:
GX 440, X 440, GX444F, X444F, GX444J, X444J
Year Range:
1989, 1990, 1991
Codes
Vehicle Type:
Golf Cart
👋 Introduction
Market Position
Target Audience:
EZGO golf cart owners, service technicians, and parts distributors specializing in this era.
Competitive Analysis
Manual Value Proposition:
Essential resource for accurate parts identification and ordering for 1989-1991 EZGO models.
Key Features
Features:
Factory original documentation, comprehensive parts listings, model year and variant specific.
📋 Manual Details
Coverage Areas
Engine Types Covered:
Gasoline and Electric
Model Variants Covered:
GX 440, X 440, GX444F, X444F, GX444J, X444J
Page Count
Estimated Pages:
N/A (Factory Parts Manual - exact count not provided in product info)
Manual Type
Type:
Factory Parts Manual
Language
Language:
English
Format
Format:
N/A (Likely printed, but PDF availability not specified)
📖 Manual Coverage
Systems Covered
Chassis And Frame:
Detailed breakdown of frame components, welds, and mounting points.
Engine Gasoline:
Components for gasoline engine (e.g., carburetor, ignition, exhaust, cooling).
Powertrain Electric:
Components for electric drive system (e.g., motor, controller, solenoid, wiring).
Front Suspension:
Assembly and component breakdown for front suspension (springs, shocks, linkages).
Rear Suspension:
Assembly and component breakdown for rear suspension (springs, shocks, linkages).
Steering System:
Components of the steering mechanism (wheel, column, tie rods, linkages).
Braking System:
Components for both mechanical and hydraulic braking systems (if applicable), drums, shoes, cables.
Wheels And Tires:
Wheel specifications, lug nuts, tire sizes, and mounting.
Electrical System Gasoline:
Wiring harnesses, lights, starter, battery, and related components.
Electrical System Electric:
High-voltage and low-voltage wiring, battery pack components, charger interface.
Bodywork And Trim:
Body panels, seats, roof assembly, windshield, trim pieces.
Accessories:
Optional equipment components (e.g., baskets, coolers).
Procedures Included
Part Identification:
Identification and numbering of all original equipment manufacturer (OEM) parts.
Assembly Breakdowns:
Illustrated exploded views for each system and sub-assembly.
Part Number Lookup:
Cross-referencing of part numbers for ordering and replacement.
Component Replacement:
Implicit guidance on component replacement through part diagrams and relationships.
Technical Depth
Level Of Detail:
Detailed OEM part breakdowns, ideal for identifying and sourcing replacement parts.
Diagnostic Coverage:
Not a diagnostic or repair manual; focuses on part identification and assembly.
📊 Manual Specifications
File Format
Digital Format:
Not explicitly stated, but often available as PDF for sales.
Print Quality
Print Standard:
Likely high-quality factory standard with clear diagrams.
Binding Type
Binding:
N/A (for printed versions)
Paper Type
Paper Quality:
N/A (for printed versions)
⚙️ Engine Specifications
Primary Engine Gas
Engine Type:
Internal Combustion Engine (specific model not detailed in product info)
Displacement Gas:
Likely around 250-400cc range common for industrial/golf cart engines of this era. Specifics not in product info.
Fuel System Gas:
Carbureted (typical for this era)
Primary Engine Electric
Engine Type:
Electric Motor (specific model and voltage not detailed in product info)
Voltage Electric:
Commonly 36V or 48V for this era. Specifics not in product info.
Motor Controller:
Components related to motor control unit for electric models.
Performance
Horsepower Gas:
Estimated 8-15 HP, typical for golf carts of the period. Not specified in product info.
Top Speed:
Typically limited to 10-15 mph for golf course use. Not specified in product info.
🔧 Transmission
Standard
Type Gas:
Continuously Variable Transmission (CVT) / Variable Speed Drive (VSD) with belt drive.
Type Electric:
Direct drive or reduction gear system to rear axle.
Features
Gearing:
Forward and Reverse functionality.
Fluid Type:
N/A for electric, specific gear oil for some mechanical components if applicable (check manual).
📐 Dimensions
Exterior
Length:
Approximately 90-100 inches (typical for 2-seater golf carts). Not specified in product info.
Width:
Approximately 40-50 inches. Not specified in product info.
Wheelbase:
Approximately 60-70 inches. Not specified in product info.
Weights
Curb Weight:
Approximately 400-600 lbs depending on configuration. Not specified in product info.
Payload Capacity:
Typically around 400-500 lbs for passengers and cargo. Not specified in product info.
🛡️ Safety Features
Ratings
Safety Standards:
No formal NHTSA or IIHS ratings apply to golf carts; designed for low-speed, controlled environments.
Active Features
Braking System:
Mechanical drum brakes, potentially with parking brake engagement.
Passive Features
Seatbelts:
May or may not be standard, depending on the specific configuration and intended use.
💡 Technology Features
Infotainment
Features:
Basic functionality; typically no advanced infotainment systems. Focus on operational controls.
Driver Assistance
Features:
N/A. Golf carts of this era do not feature modern driver assistance systems.
Connectivity
Features:
N/A.
🔧 Maintenance
Service Intervals
Oil Change Gas:
Typically every 50-100 hours of operation or annually for gasoline engines. Consult manual for specific recommendations.
Air Filter Gas:
Inspect regularly, replace as needed based on operating conditions. Consult manual.
Spark Plug Gas:
Replace as per manufacturer's recommended interval (e.g., annually or every 500 hours). Consult manual.
Battery Maintenance Electric:
Regular cleaning of terminals, checking water levels (for flooded batteries), and proper charging protocols are critical.
Fluid Specifications
Engine Oil Gas:
SAE 10W-30 or 10W-40 API service category SG or higher is common for this era. Precise specification in manual.
Oil Capacity Gas:
Typically 1-1.5 quarts. Consult manual for exact capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid if hydraulic system is present. Consult manual.
Known Issues
Carburetor Clogging Gas:
Common issue with older gasoline engines due to fuel degradation or sediment.
Battery Degradation Electric:
Natural lifespan of lead-acid batteries, requiring eventual replacement.
Wear And Tear Components:
Suspension bushings, brake cables, and drive belts are common wear items.
📚 Vehicle History
Brand Heritage
Manufacturer:
EZGO (Textron Specialized Vehicles) is a long-standing manufacturer of golf cars and utility vehicles.
Model Evolution
440 444 Series Context:
Represents a transitional period for EZGO, offering both robust gasoline and emerging electric powertrain options.
Production
Production Period:
These models were produced specifically from 1989 to 1991.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Specific awards for this particular model year range are not widely documented, but EZGO has a strong reputation in the golf industry.
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