🏷️ Basic Information Identification Make: Mazda Model: 323 Protege Generation Code: BG Production Years: 1989-1994 👋 Introduction Market Position Target Audience: DIY enthusiasts, home mechanics, professional repair shops, and owners seeking to maintain or repair their Mazda 323 Protege BG. Competitive Analysis Value Proposition: Provides factory-level information at a fraction of the cost of professional labor, empowering owners to perform maintenance and repairs themselves, saving money and extending vehicle lifespan. Key Features Diagrams Illustrations: Features top-quality diagrams, detailed exploded views, and hundreds of photos and illustrations to guide users through procedures. Instruction Style: Step-by-step instructions with numbered sequences and highlighted figure numbers for easy matching with illustrations. Troubleshooting Support: Integrated troubleshooting sections, often with cause-and-effect lists, to help diagnose and resolve problems efficiently. 📋 Manual Details Coverage Areas Vehicle Model Years: 1989, 1990, 1991, 1992, 1993, 1994 Specific Models Covered: Mazda 323 Protege (all trims and engine variants within the BG generation) Page Count Estimated Page Count: Extensive (typical factory service manuals for this era range from 1500-3000 pages) Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshaft, timing belt/chain, lubrication system, cooling system, starting system, charging system, ignition system, fuel system (carburetor/injection), emission control systems. Drivetrain: Manual transmission, automatic transmission, transaxle, clutch system, driveshafts, CV joints, differentials, front-wheel drive system. Suspension And Steering: Front suspension (MacPherson struts), rear suspension (independent or torsion beam depending on variant), steering gear, power steering system, wheel alignment specifications. Brakes: Front and rear brake systems (disc/drum), hydraulic system, parking brake, ABS (if equipped), brake bleeding procedures, specifications. Electrical System: 12V battery and charging system, lighting system (headlights, taillights, interior), instrumentation and warning systems, fuses and relays, wiring diagrams, power windows, central locking, audio systems, HVAC controls. Body And Interior: Body construction, exterior trim, interior trim, seats, door panels, dashboard, glass, weatherstripping, body repair, paint codes. HVAC: Heating, ventilation, and air conditioning system components, operation, troubleshooting, and repair. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid level checks and changes, belt inspections and replacement, spark plug replacement. Troubleshooting: Diagnostic procedures for common problems, fault code diagnosis (if applicable), electrical troubleshooting with wiring diagrams, mechanical troubleshooting. Repair: Detailed step-by-step repair procedures for all major mechanical, electrical, and body components, including complete disassembly and reassembly instructions. Diagnostics: Systematic diagnostic trees and flowcharts for identifying the root cause of issues. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and component replacement to full engine and transmission rebuilds, electrical system diagnostics, and bodywork. 📊 Manual Specifications File Format File Quality: High-resolution PDF, ensuring clear visibility of text and diagrams. Pages are printable. Print Quality Printability: All pages are printable, allowing users to create hard copies of specific sections or the entire manual. Binding Type Binding: Digital PDF format, no physical binding. Offers flexibility for printing. Paper Type Paper Type: N/A (Digital Format). Users can choose paper type when printing. ⚙️ Engine Specifications Primary Engine Engine Options: Typically featured 1.6L (B6), 1.8L (BP), and 2.0L (FE) inline-4 engines. Specific engine code availability depends on regional market and trim. Performance Horsepower Torque: Varies by engine. For example, the 1.8L BP engine typically produced around 125-130 hp and 135-140 lb-ft of torque. Exact figures are detailed in the manual. Fuel System Fuel Delivery: Early models might feature carbureted systems, while later models and higher trims utilize electronic fuel injection (EFI). Manual covers both. Cooling System Coolant Capacity: Typically around 5-6 liters (5.3-6.3 US quarts) of a 50/50 coolant/water mix. Specific capacity detailed in manual. Lubrication System Oil Capacity: Approximately 3.5-4.0 liters (3.7-4.2 US quarts) of oil with filter change. Specific viscosity (e.g., 10W-30) and capacity are in the manual. Ignition System Spark Plugs: Specific plug type (e.g., NGK, Denso) and gap settings are crucial and provided in the manual for each engine variant. 🔧 Transmission Standard Transmission Type: Manual transmission (e.g., 5-speed) was commonly standard. Optional Transmission Type: Automatic transmission (e.g., 4-speed) was an available option on many models. Features Clutch System: Hydraulically actuated clutch. Manual covers inspection, adjustment, and replacement of clutch components. Fluid Specifications Manual Transmission Fluid: Typically GL-4 gear oil (e.g., 75W-90 or 80W-90). Specific capacity and type provided. Automatic Transmission Fluid: Dexron-II or equivalent ATF. Specific type and capacity detailed. 📐 Dimensions Exterior Body Styles: Offered in various body styles including 3-door hatchback, 4-door sedan, and 5-door wagon/hatchback depending on market. Weights Curb Weight: Curb weight varied significantly by body style and engine, generally ranging from approximately 1050 kg to 1300 kg (2300 lbs to 2850 lbs). 🛡️ Safety Features Ratings Crash Test Performance: As this is a 1989-1994 vehicle, crash test data from modern standards is not directly applicable. The manual would detail passive safety features available...