DAIHATSU ROCKY 1989-1998 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Rocky Generation: F300 Series Codes Chassis Codes: F300, F320, F340 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road Vehicle Competitive Analysis Key Competitors: Suzuki Samurai, Jeep Wrangler (early models), Toyota 4Runner (early models), Isuzu Trooper (early models). Key Features Vehicle Type: Body-on-frame SUV, known for its robust construction and off-road capabilities. Manual Value Proposition: Provides in-depth technical information and step-by-step procedures for DIY repairs and maintenance, saving time and money. 📋 Manual Details Coverage Areas Model Years Covered: 1989-1998 Page Count Estimated Page Count: Varies by specific edition, but professional manuals of this era typically range from 800 to 1500+ pages for comprehensive coverage. Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, cooling system, exhaust system, driveline (transfer case, differentials, axles). Chassis: Suspension (front and rear), steering system, brakes (hydraulic, parking brake), wheels and tires. Electrical: Wiring diagrams, lighting, instrumentation, starting and charging systems, engine control unit (ECU) diagnosis, body electrical (power windows, locks, wipers, etc.). Body: Body and frame construction, exterior trim, interior trim, doors, glass, seats. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, lubrication. Repair: Component disassembly and reassembly, component overhaul, replacement of worn or damaged parts. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, electrical diagnostic flowcharts. Adjustments: Valve adjustments, timing belt tension, brake adjustments, clutch adjustments. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds. Includes detailed specifications and torque values. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable with high-quality diagrams and text. Binding Type Binding Type: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) Accessibility Zoom Functionality: Yes Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or similar archive utility) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code Common: G16A (1.6L), G200Z (2.0L) Engine Type: Inline 4-Cylinder, SOHC (Single Overhead Camshaft) Performance Displacement 1 6L: 1589 cc Displacement 2 0L: 1998 cc Horsepower 1 6L: Approx. 85-90 HP (varies by market and specific tuning) Torque 1 6L: Approx. 90-95 lb-ft (varies by market and specific tuning) Fuel System Fuel Delivery Early Models: Carburetor (e.g., Hitachi, Aisan) Fuel Delivery Later Models: Electronic Fuel Injection (EFI) Engine Management Ignition System: Electronic ignition with distributor 🔧 Transmission Standard Transmission Type: 5-speed manual transmission Optional Transmission Type: 3-speed or 4-speed automatic transmission (depending on market and year) Features Drivetrain: Part-time 4WD with selectable 2WD/4WD and a 2-speed transfer case (Hi/Lo range). Fluid Specifications Manual Transmission Fluid: GL-4 75W-90 or 80W-90 gear oil (refer to manual for exact specification and capacity). Automatic Transmission Fluid: Dexron II or III (refer to manual for exact specification and capacity). 📐 Dimensions Exterior Body Styles: 2-door soft-top convertible, 2-door hardtop coupe, 4-door hardtop wagon. Wheelbase: Approximately 83.9 inches (2130 mm) for 2-door, 94.5 inches (2400 mm) for 4-door. Weights Curb Weight: Approximately 2200-2700 lbs (1000-1225 kg) depending on configuration. 🛡️ Safety Features Ratings Crash Test Data: Limited public crash test data for this era and model. Safety features were generally basic by modern standards. Active Features Braking System: Front ventilated disc brakes, rear drum brakes. Anti-lock Braking System (ABS) was an optional feature on some later models. Passive Features Restraints: Seat belts (lap and shoulder belts for front occupants). 💡 Technology Features Infotainment Audio System: Typically basic AM/FM radio with cassette player. Optional CD player on some higher trims. Driver Assistance ABS: Optional on later models, not standard. Connectivity Auxiliary Input: Uncommon for this era; aftermarket upgrades are common. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (depending on driving conditions). Engine Oil Filter Replacement: With every oil change. Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km). Spark Plug Replacement: Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type. Timing Belt Replacement: Crucial service. Typically every 60,000 miles (96,000 km) or 4 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Type: API SG or higher, viscosity 10W-30 or 10W-40 (refer to manual for exact specification and capacity). Coolant: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Brake Fluid: DOT 3 or DOT 4. Known Issues Rust And Corrosion: Common in older body-on-frame vehicles, especially in areas exposed to road salt. Frame and body mounts are susceptible. Engine Performance Degradation: Carburetor adjustments may be needed over time; EFI systems can develop sensor issues or fuel injector clogging. Suspension Wear: Ball joints, tie rod ends, and bushings can wear out, leading to steering looseness and uneven tire wear. Transfer Case And 4Wd Issues: Vacuum actuators for front...
Suspension (front and rear), steering system, brakes (hydraulic, parking brake), wheels and tires.
Electrical:
Wiring diagrams, lighting, instrumentation, starting and charging systems, engine control unit (ECU) diagnosis, body electrical (power windows, locks, wipers, etc.).
Body:
Body and frame construction, exterior trim, interior trim, doors, glass, seats.
Component disassembly and reassembly, component overhaul, replacement of worn or damaged parts.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, electrical diagnostic flowcharts.
Adjustments:
Valve adjustments, timing belt tension, brake adjustments, clutch adjustments.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds. Includes detailed specifications and torque values.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable with high-quality diagrams and text.
Binding Type
Binding Type:
Digital (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Accessibility
Zoom Functionality:
Yes
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or similar archive utility)