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1989-2002 BMW 5 Series (E34 E39) Service & Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Codes Chassis Codes Covered: E34, E39 👋 Introduction Market Position Positioning: Premium executive sedan and wagon, known for driving dynamics, build quality, and advanced technology for its era. Competitive Analysis Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Volvo S80. Key Features Engineering Philosophy: Driver-focused, rear-wheel drive bias (with AWD options), inline-six and V8 engine emphasis, sophisticated independent suspension. 📋 Manual Details Coverage Areas Primary Coverage: North America and European markets Secondary Coverage: Global technical standards applicable to these models Page Count Estimated Total Pages: Over 3000 (across multiple volumes/sections implied by description) Manual Type Type: Service and Repair Manual Language Primary Language: English Format Format: Digital (likely PDF, common for collections) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, exhaust, cooling, lubrication, ignition, engine management (DME), M50, M60, M62 engines Transmission: Manual (Getrag 260, Getrag 420G), Automatic (ZF 4HP22, ZF 5HP18, ZF 5HP30), including diagnosis and repair Chassis: Suspension (front and rear), steering systems, braking systems (ABS, DSC), drive axles, wheels, tires Electrical: Full vehicle electrical system diagrams, wiring schematics, lighting, instruments, comfort systems (HVAC, power windows, seats), battery, charging system, starter Body: Body construction, exterior panels, interior trim, door mechanisms, locks, glass, safety restraints (airbags, seatbelts) Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plugs), fluid checks and changes, lubrication, inspections Repair: Engine overhaul, transmission rebuilds, suspension component replacement, brake caliper and rotor replacement, electrical component diagnosis and replacement, body panel repair Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation (OBD-I and early OBD-II systems) Technical Specifications: Torque specifications, clearances, alignment settings, diagnostic parameters Technical Depth Depth: Comprehensive, covering basic to advanced repairs and diagnostics, including complete engine and transmission overhauls. 📊 Manual Specifications File Format Digital Format: Likely PDF. Searchable text is a high probability for professionally compiled manuals. Print Quality Print Quality: N/A (for digital format) - if printed, expected to be high quality with clear diagrams. Binding Type Binding Type: N/A (for digital format) - if printed, typically spiral-bound or perfect-bound for durability. Paper Type Paper Type: N/A (for digital format) - if printed, often on heavy-duty, glossy paper for diagrams. ⚙️ Engine Specifications Primary Engine E34 E34 Engine Options: M50B25 (2.5L I6), M30B35 (3.5L I6), M60B40 (4.0L V8) Primary Engine E39 E39 Engine Options: M52B25 (2.5L I6), M52B28 (2.8L I6), M62B44 (4.4L V8) Performance E34 E34 525I Hp: 189 hp @ 5,900 rpm (M50B25) E34 535I Hp: 208 hp @ 5,700 rpm (M30B35) E34 540I Hp: 282 hp @ 5,800 rpm (M60B40) Performance E39 E39 528I Hp: 193 hp @ 5,300 rpm (M52B28) E39 540I Hp: 290 hp @ 5,400 rpm (M62B44) Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection (MPI) Fuel Type Recommended Fuel: Premium Unleaded Gasoline (91 AKI or higher) 🔧 Transmission Standard E34 E34 Standard Transmission: 5-speed manual (Getrag 260/5) Optional E34 E34 Optional Transmission: 4-speed automatic (ZF 4HP22) Standard E39 E39 Standard Transmission: 5-speed manual (Getrag 420G) on select models Optional E39 E39 Optional Transmission: 5-speed automatic (ZF 5HP18 on 525i, ZF 5HP30 on 540i) Features E34 AWD Option: Available on 525iX (All-Wheel Drive) E39 Smg: Sequential Manual Gearbox (SMG) available on some later E39 models (M5) 📐 Dimensions Exterior E34 E34 Wheelbase: 111.4 inches (2830 mm) E34 Length: 191.1 inches (4854 mm) Exterior E39 E39 Wheelbase: 113.0 inches (2871 mm) E39 Length: 190.4 inches (4836 mm) Weights Curb Weight Range: Approx. 3500 - 4200 lbs (1588 - 1905 kg) depending on model and options 🛡️ Safety Features Ratings NHTSA Ratings E39: Likely received good ratings for its era, though specific official ratings may vary by testing methodology and year. Frontal impact generally performed well. Active Features ABS: Standard on most models from introduction. Traction Control: Available as ASC+T (Automatic Stability Control and Traction) on E34, DSC (Dynamic Stability Control) on later E39 models. Passive Features Airbags: Driver airbag standard, passenger airbag became standard on E39 later in its production. Seatbelts: Three-point inertia-reel seatbelts with pre-tensioners. 💡 Technology Features Infotainment E34 Infotainment Features: Premium audio systems (e.g., Nakamichi, Harman Kardon optional), optional CD changer, analog climate control. Infotainment E39 Infotainment Features: BMW Professional Radio, optional CD changer, optional navigation system (MKII/MKIII), optional widescreen color screen, optional Hi-Fi audio. Driver Assistance Driver Assistance E34: Cruise control, parking sensors (rear, optional on later models). Driver Assistance E39: Cruise control, parking sensors (rear, optional), rain-sensing wipers, automatic climate control. Connectivity Connectivity Features: Early cellular phone integration (optional), antenna diversity for radio reception. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles or 12 months, depending on driving conditions and oil type (refer to manual for specific recommendations). Spark Plug Replacement: Around 60,000 miles for conventional plugs, potentially longer for some iridium or platinum types (check manual). Coolant Flush: Every 2-3 years or 30,000 miles. Fluid Specifications Engine Oil...
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Type: Car
Verkoper:
Sku: 192932
Collecties: ALL BMW

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1989-2002 BMW 5 Series (E34 E39) Service & Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Codes
Chassis Codes Covered:
E34, E39
👋 Introduction
Market Position
Positioning:
Premium executive sedan and wagon, known for driving dynamics, build quality, and advanced technology for its era.
Competitive Analysis
Competitors:
Mercedes-Benz E-Class, Audi A6, Lexus GS, Volvo S80.
Key Features
Engineering Philosophy:
Driver-focused, rear-wheel drive bias (with AWD options), inline-six and V8 engine emphasis, sophisticated independent suspension.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America and European markets
Secondary Coverage:
Global technical standards applicable to these models
Page Count
Estimated Total Pages:
Over 3000 (across multiple volumes/sections implied by description)
Manual Type
Type:
Service and Repair Manual
Language
Primary Language:
English
Format
Format:
Digital (likely PDF, common for collections)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, exhaust, cooling, lubrication, ignition, engine management (DME), M50, M60, M62 engines
Transmission:
Manual (Getrag 260, Getrag 420G), Automatic (ZF 4HP22, ZF 5HP18, ZF 5HP30), including diagnosis and repair
Chassis:
Suspension (front and rear), steering systems, braking systems (ABS, DSC), drive axles, wheels, tires
Electrical:
Full vehicle electrical system diagrams, wiring schematics, lighting, instruments, comfort systems (HVAC, power windows, seats), battery, charging system, starter
Body:
Body construction, exterior panels, interior trim, door mechanisms, locks, glass, safety restraints (airbags, seatbelts)
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plugs), fluid checks and changes, lubrication, inspections
Repair:
Engine overhaul, transmission rebuilds, suspension component replacement, brake caliper and rotor replacement, electrical component diagnosis and replacement, body panel repair
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation (OBD-I and early OBD-II systems)
Technical Specifications:
Torque specifications, clearances, alignment settings, diagnostic parameters
Technical Depth
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics, including complete engine and transmission overhauls.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF. Searchable text is a high probability for professionally compiled manuals.
Print Quality
Print Quality:
N/A (for digital format) - if printed, expected to be high quality with clear diagrams.
Binding Type
Binding Type:
N/A (for digital format) - if printed, typically spiral-bound or perfect-bound for durability.
Paper Type
Paper Type:
N/A (for digital format) - if printed, often on heavy-duty, glossy paper for diagrams.
⚙️ Engine Specifications
Primary Engine E34
E34 Engine Options:
M50B25 (2.5L I6), M30B35 (3.5L I6), M60B40 (4.0L V8)
Primary Engine E39
E39 Engine Options:
M52B25 (2.5L I6), M52B28 (2.8L I6), M62B44 (4.4L V8)
Performance E34
E34 525I Hp:
189 hp @ 5,900 rpm (M50B25)
E34 535I Hp:
208 hp @ 5,700 rpm (M30B35)
E34 540I Hp:
282 hp @ 5,800 rpm (M60B40)
Performance E39
E39 528I Hp:
193 hp @ 5,300 rpm (M52B28)
E39 540I Hp:
290 hp @ 5,400 rpm (M62B44)
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (MPI)
Fuel Type
Recommended Fuel:
Premium Unleaded Gasoline (91 AKI or higher)
🔧 Transmission
Standard E34
E34 Standard Transmission:
5-speed manual (Getrag 260/5)
Optional E34
E34 Optional Transmission:
4-speed automatic (ZF 4HP22)
Standard E39
E39 Standard Transmission:
5-speed manual (Getrag 420G) on select models
Optional E39
E39 Optional Transmission:
5-speed automatic (ZF 5HP18 on 525i, ZF 5HP30 on 540i)
Features
E34 AWD Option:
Available on 525iX (All-Wheel Drive)
E39 Smg:
Sequential Manual Gearbox (SMG) available on some later E39 models (M5)
📐 Dimensions
Exterior E34
E34 Wheelbase:
111.4 inches (2830 mm)
E34 Length:
191.1 inches (4854 mm)
Exterior E39
E39 Wheelbase:
113.0 inches (2871 mm)
E39 Length:
190.4 inches (4836 mm)
Weights
Curb Weight Range:
Approx. 3500 - 4200 lbs (1588 - 1905 kg) depending on model and options
🛡️ Safety Features
Ratings
NHTSA Ratings E39:
Likely received good ratings for its era, though specific official ratings may vary by testing methodology and year. Frontal impact generally performed well.
Active Features
ABS:
Standard on most models from introduction.
Traction Control:
Available as ASC+T (Automatic Stability Control and Traction) on E34, DSC (Dynamic Stability Control) on later E39 models.
Passive Features
Airbags:
Driver airbag standard, passenger airbag became standard on E39 later in its production.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment E34
Infotainment Features:
Premium audio systems (e.g., Nakamichi, Harman Kardon optional), optional CD changer, analog climate control.
Infotainment E39
Infotainment Features:
BMW Professional Radio, optional CD changer, optional navigation system (MKII/MKIII), optional widescreen color screen, optional Hi-Fi audio.
Driver Assistance
Driver Assistance E34:
Cruise control, parking sensors (rear, optional on later models).
Driver Assistance E39:
Cruise control, parking sensors (rear, optional), rain-sensing wipers, automatic climate control.
Connectivity
Connectivity Features:
Early cellular phone integration (optional), antenna diversity for radio reception.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or 12 months, depending on driving conditions and oil type (refer to manual for specific recommendations).
Spark Plug Replacement:
Around 60,000 miles for conventional plugs, potentially longer for some iridium or platinum types (check manual).
Coolant Flush:
Every 2-3 years or 30,000 miles.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 or API SN/ACEA A3/B4 compatible synthetic oil, viscosity typically 5W-30 or 5W-40 (refer to manual).
Transmission Fluid Manual:
MTF LT-2 or equivalent (e.g., Pentosin MTF 75W-80W GL-4)
Transmission Fluid Automatic:
ZF TE-ML 11B or equivalent (e.g., Dexron III/Mercon compatible fluid for early models, specialist ATF for later ones).
Coolant Type:
BMW Blue Coolant (G48) or equivalent ethylene glycol-based antifreeze.
Brake Fluid Type:
DOT 4 Low Viscosity (DOT 4 LV)
Known Issues
E34 Common Problems:
Cooling system (radiator, water pump, hoses), VANOS unit (on M50TU and M52 engines), headliner sagging, door seal leaks, ABS sensor failures, fuel pump.
E39 Common Problems:
Cooling system (plastic expansion tank, water pump), cooling fan clutch, control arm bushings, sway bar links, oil pan gasket leaks, ABS/ASC module failures, pixilation on instrument cluster displays.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's reputation for 'The Ultimate Driving Machine' was solidified with the E34 and E39 generations.
Model Evolution
E34 Generation:
Launched in 1987 (E34) as a successor to the E28, featuring a more aerodynamic design and advanced features. Produced until 1996.
E39 Generation:
Launched in 1995 (E39) as a successor to the E34, offering improved styling, technology, and chassis dynamics. Produced until 2003.
Production
E34 Production Years:
1988-1996
E39 Production Years:
1995-2003
Manufacturing Locations:
Dingolfing, Germany; Rosslyn, South Africa; potentially other CKD (Completely Knocked Down) assembly locations.
🏆 Awards & Recognition
Recognitions
E34 Awards:
Car and Driver Ten Best (multiple years, including 1989, 1990, 1992, 1993, 1995).
E39 Awards:
Car and Driver Ten Best (1997, 1998, 1999, 2000, 2001, 2002).
Ratings
Overall Reputation:
Highly regarded for their balance of performance, comfort, and durability, cementing BMW's reputation in the luxury sedan segment.
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