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BMW 735i 735iL 1989 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 735i / 735iL Model Code: E32 Year: 1989 Codes Engine Code Primary: M30B35 👋 Introduction Market Position Segment: Luxury Sedan Competitors 1989: Mercedes-Benz S-Class (W126), Audi V8 Quattro, Jaguar XJ6 Competitive Analysis Usp: Blend of performance, luxury, advanced engineering, and driver-focused experience. Key Features Design Philosophy: Conservative yet elegant styling, superior build quality, driver-centric ergonomics. Target Audience: Discerning professionals, executives, and enthusiasts seeking a refined and capable luxury automobile. 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, transmission (automatic) Chassis: Suspension (front and rear), steering system, braking system, wheels and tires Electrical: Wiring diagrams, battery, alternator, starter, lighting, power accessories, instrument cluster, engine control unit (ECU) Body: Body panels, doors, windows, interior trim, climate control system, heating and air conditioning (HVAC) Comfort Systems: Detailed coverage of HVAC, power windows, power seats, sunroof, central locking, and related components. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacement, inspections Repair: Engine overhaul, transmission service, brake caliper replacement, suspension component repair, electrical component diagnosis and repair Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (where applicable), step-by-step troubleshooting guides Diagnostics: Detailed diagnostic procedures for all major systems, including electrical and engine management Body Repair: Guidelines for body panel alignment, rust repair, and basic interior trim removal/installation. Diagnostic Tools: Information on using specific diagnostic tools or techniques relevant to the vehicle's systems. Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds Engine Rebuild: Detailed procedures for complete engine disassembly, inspection, component replacement, and reassembly. Transmission Rebuild: Comprehensive instructions for automatic transmission overhaul, including torque converter and valve body servicing. Suspension Geometry: Specifications for alignment and suspension component replacement. Electrical Diagnostics: In-depth electrical troubleshooting guides utilizing detailed wiring diagrams for pinpointing faults. 📊 Manual Specifications File Format PDF Features: Searchable text, printable pages, high-resolution images and diagrams Print Quality Printability: Designed for high-quality printing of individual pages or the entire manual Binding Type Binding Recommendation: Binder recommended for printable format Paper Type Paper Recommendation: Standard printer paper (8.5" x 11") ⚙️ Engine Specifications Primary Engine Engine Family: M30 'Big Six' Engine Type: Inline 6-cylinder, SOHC Displacement: 3.430 cc (3.4 Liters) Bore X Stroke: 92.0 mm x 86.0 mm Performance Horsepower Peak: 208 hp @ 5,700 rpm (approx.) Torque Peak: 290 Nm (214 lb-ft) @ 4,000 rpm (approx.) Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU Type: Bosch Motronic M1.3 (typical) Idle Speed: Specifications for engine idle speed under various conditions (warm/cold, AC on/off). 🔧 Transmission Standard Transmission Type: 4-speed Automatic (ZF 4HP22) Optional Transmission Type: 5-speed Manual (Getrag 265, less common on 735i/iL) Features Automatic Features: Electronic control, Sport/Economy mode selection Gear Ratios Auto: Refer to manual for specific gear ratios of ZF 4HP22 transmission. Fluid Specifications Automatic Transmission Fluid: Dexron-II (or equivalent) 📐 Dimensions Exterior Wheelbase 735I: 2,830 mm (111.4 in) Wheelbase 735Il: 3,060 mm (120.5 in) Length 735I: 4,920 mm (193.7 in) Length 735Il: 5,160 mm (203.1 in) Width: 1,800 mm (70.9 in) Height: 1,400 mm (55.1 in) Weights Curb Weight 735I: 1,690 kg (3,726 lbs) approx. Curb Weight 735Il: 1,760 kg (3,880 lbs) approx. 🛡️ Safety Features Ratings Safety Features Era: Standard for its class, including crumple zones, reinforced passenger cell. Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Driver's airbag optional (became standard later in E32 production) Seatbelts: 3-point inertia-reel seatbelts front and rear 💡 Technology Features Infotainment Audio System: Premium Hi-Fi system options, cassette player with optional CD changer interface. Driver Assistance Cruise Control: Standard electronic cruise control. Climate Control: Dual-zone automatic climate control (optional on some models, standard on 735iL). Connectivity Connectivity Features: Basic for the era; primarily focused on internal vehicle systems and driver comfort. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions (refer to manual for precise BMW recommendation). Major Service: Around 60,000 km (36,000 miles) for spark plugs, filters, inspection of major components (refer to manual). Fluid Specifications Engine Oil Type: BMW High Performance Synthetic Engine Oil (e.g., Castrol Formula RS 10W-40, or equivalent API SG/CD, ACEA A2/B2 rated) Engine Oil Capacity: 6.5 Liters (6.9 US Quarts) with filter change Coolant Type: BMW Blue Antifreeze/Coolant (Glysantin G48 equivalent) - 50/50 mixture with distilled water Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid: ATF Dexron-II (or equivalent) Manual Transmission Fluid: SAE 75W-90 GL-4 or GL-5 gear oil (if equipped with manual transmission) Known Issues Common Wear Items: Ignition components (distributor cap, rotor, spark plug wires),...
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BMW 735i 735iL 1989 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
735i / 735iL
Model Code:
E32
Year:
1989
Codes
Engine Code Primary:
M30B35
👋 Introduction
Market Position
Segment:
Luxury Sedan
Competitors 1989:
Mercedes-Benz S-Class (W126), Audi V8 Quattro, Jaguar XJ6
Competitive Analysis
Usp:
Blend of performance, luxury, advanced engineering, and driver-focused experience.
Key Features
Design Philosophy:
Conservative yet elegant styling, superior build quality, driver-centric ergonomics.
Target Audience:
Discerning professionals, executives, and enthusiasts seeking a refined and capable luxury automobile.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, transmission (automatic)
Chassis:
Suspension (front and rear), steering system, braking system, wheels and tires
Electrical:
Wiring diagrams, battery, alternator, starter, lighting, power accessories, instrument cluster, engine control unit (ECU)
Body:
Body panels, doors, windows, interior trim, climate control system, heating and air conditioning (HVAC)
Comfort Systems:
Detailed coverage of HVAC, power windows, power seats, sunroof, central locking, and related components.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacement, inspections
Repair:
Engine overhaul, transmission service, brake caliper replacement, suspension component repair, electrical component diagnosis and repair
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation (where applicable), step-by-step troubleshooting guides
Diagnostics:
Detailed diagnostic procedures for all major systems, including electrical and engine management
Body Repair:
Guidelines for body panel alignment, rust repair, and basic interior trim removal/installation.
Diagnostic Tools:
Information on using specific diagnostic tools or techniques relevant to the vehicle's systems.
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds
Engine Rebuild:
Detailed procedures for complete engine disassembly, inspection, component replacement, and reassembly.
Transmission Rebuild:
Comprehensive instructions for automatic transmission overhaul, including torque converter and valve body servicing.
Suspension Geometry:
Specifications for alignment and suspension component replacement.
Electrical Diagnostics:
In-depth electrical troubleshooting guides utilizing detailed wiring diagrams for pinpointing faults.
📊 Manual Specifications
File Format
PDF Features:
Searchable text, printable pages, high-resolution images and diagrams
Print Quality
Printability:
Designed for high-quality printing of individual pages or the entire manual
Binding Type
Binding Recommendation:
Binder recommended for printable format
Paper Type
Paper Recommendation:
Standard printer paper (8.5" x 11")
⚙️ Engine Specifications
Primary Engine
Engine Family:
M30 'Big Six'
Engine Type:
Inline 6-cylinder, SOHC
Displacement:
3.430 cc (3.4 Liters)
Bore X Stroke:
92.0 mm x 86.0 mm
Performance
Horsepower Peak:
208 hp @ 5,700 rpm (approx.)
Torque Peak:
290 Nm (214 lb-ft) @ 4,000 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU Type:
Bosch Motronic M1.3 (typical)
Idle Speed:
Specifications for engine idle speed under various conditions (warm/cold, AC on/off).
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (ZF 4HP22)
Optional
Transmission Type:
5-speed Manual (Getrag 265, less common on 735i/iL)
Features
Automatic Features:
Electronic control, Sport/Economy mode selection
Gear Ratios Auto:
Refer to manual for specific gear ratios of ZF 4HP22 transmission.
Fluid Specifications
Automatic Transmission Fluid:
Dexron-II (or equivalent)
📐 Dimensions
Exterior
Wheelbase 735I:
2,830 mm (111.4 in)
Wheelbase 735Il:
3,060 mm (120.5 in)
Length 735I:
4,920 mm (193.7 in)
Length 735Il:
5,160 mm (203.1 in)
Width:
1,800 mm (70.9 in)
Height:
1,400 mm (55.1 in)
Weights
Curb Weight 735I:
1,690 kg (3,726 lbs) approx.
Curb Weight 735Il:
1,760 kg (3,880 lbs) approx.
🛡️ Safety Features
Ratings
Safety Features Era:
Standard for its class, including crumple zones, reinforced passenger cell.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver's airbag optional (became standard later in E32 production)
Seatbelts:
3-point inertia-reel seatbelts front and rear
💡 Technology Features
Infotainment
Audio System:
Premium Hi-Fi system options, cassette player with optional CD changer interface.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Climate Control:
Dual-zone automatic climate control (optional on some models, standard on 735iL).
Connectivity
Connectivity Features:
Basic for the era; primarily focused on internal vehicle systems and driver comfort.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions (refer to manual for precise BMW recommendation).
Major Service:
Around 60,000 km (36,000 miles) for spark plugs, filters, inspection of major components (refer to manual).
Fluid Specifications
Engine Oil Type:
BMW High Performance Synthetic Engine Oil (e.g., Castrol Formula RS 10W-40, or equivalent API SG/CD, ACEA A2/B2 rated)
Engine Oil Capacity:
6.5 Liters (6.9 US Quarts) with filter change
Coolant Type:
BMW Blue Antifreeze/Coolant (Glysantin G48 equivalent) - 50/50 mixture with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron-II (or equivalent)
Manual Transmission Fluid:
SAE 75W-90 GL-4 or GL-5 gear oil (if equipped with manual transmission)
Known Issues
Common Wear Items:
Ignition components (distributor cap, rotor, spark plug wires), fuel injectors, coolant hoses, HVAC blower motor, door seal degradation.
Electrical Issues:
Dashboard warning lights, intermittent electrical faults due to aging wiring and connections, ABS sensor issues.
Engine M30:
Generally robust, but can suffer from oil leaks (e.g., oil pan gasket, valve cover gasket), head gasket issues if overheated.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
Renowned for engineering excellence, performance sedans, and driver engagement.
Model Evolution
E32 Introduction:
Introduced in 1986 as the successor to the E23 7 Series, defining a new era of BMW luxury and technology.
E32 Updates 1989:
Model year 1989 typically saw refinements in electronics and comfort features; specific changes detailed in manual.
Production
Production Period:
1986-1994
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
The E32 platform was widely praised for its engineering and refinement upon release, setting benchmarks in the luxury sedan class.
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