Opel Calibra (Vauxhall Holden Chevy) 1990-1998 Repair Manual
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🏷️ Basic Information Identification Make: Opel (Vauxhall/Holden/Chevrolet) Model: Calibra Model Variants Covered: Opel Calibra, Vauxhall Calibra, Chevrolet Calibra, Holden Calibra Codes Chassis Code: GM_2900 Generation Generation Covered: First Generation 👋 Introduction Market Position Market Position: The Opel Calibra was a distinctive sports coupe that aimed to offer stylish design and performance at a more accessible price point, competing with models like the Ford Probe and Honda Prelude. Competitive Analysis Competitive Analysis: This manual is positioned as the definitive resource for Calibra owners and independent workshops, offering equivalent or superior coverage to dealership-level repair information, thereby enabling significant cost savings compared to professional servicing. Key Features Key Features: Comprehensive coverage, step-by-step instructions, exploded views, inclusion of vital electrical and wiring diagrams, extensive model year and variant coverage. 📋 Manual Details Coverage Areas Years Covered: 1990-1998 Page Count Page Count: 292 Manual Type Manual Type: Repair Service Technical Maintenance Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, maintenance, fuel system, ignition system, cooling system, lubrication system, exhaust system Transmission Systems: Manual and automatic transmission repair, overhaul, maintenance Chassis Systems: Brake system diagnosis and repair, suspension component replacement, steering system service Body Equipment: Body panel repair, door mechanisms, window regulators, interior trim, exterior trim, HVAC system Electrical Systems: Complete electrical diagrams, wiring harness repair, lighting systems, starting and charging systems, infotainment wiring Fuel System Details: Fuel pump testing, injector diagnosis, fuel pressure regulation, and emission control systems. Cooling System Details: Radiator, water pump, thermostat, fan operation, and coolant flow diagnostics. Lubrication System Details: Oil pump operation, oil filter considerations, and oil pressure testing. Suspension Details: MacPherson strut front suspension, independent rear suspension, control arm bushings, ball joint replacement, wheel bearing service. Brake System Details: Front and rear brake disc/drum specifications, brake pad/shoe replacement, brake caliper and cylinder service, hydraulic system bleeding. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid level checks, filter replacement, spark plug replacement, belt inspection Repair Procedures: Step-by-step repair instructions for all major components, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension strut replacement Diagnostic Procedures: Troubleshooting guides, common fault diagnosis, symptom-based troubleshooting Interior Trim Removal: Procedures for removing and refitting interior panels, seats, and dashboard components. Exterior Panel Replacement: Instructions for replacing body panels such as fenders, doors, hood, and trunk lid, including adjustment procedures. HVAC System Service: Heater core replacement, A/C system servicing (basic), blower motor replacement, control panel diagnosis. Technical Depth Technical Depth: Comprehensive from basic roadside repairs to complete engine and transmission overhauls, including detailed electrical schematics. Torque Specifications: Detailed torque specifications for critical engine, transmission, chassis, and body fasteners. Diagnostic Charts: Includes troubleshooting charts for common problems, guiding users through diagnostic steps. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for clear printing of all diagrams and text Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Displacement Options: 2.0L (C20NE, C20XE, X20XEV), 2.5L (C25XE, X25XE) Performance Horsepower Range: 115 hp (C20NE) to 170 hp (C25XE) Torque Range: 170 Nm (C20NE) to 228 Nm (C25XE) Fuel System Fuel System Type: Multi-point fuel injection (MPI) across most variants, some early models might have had slightly different injection systems. Engine Codes Engine Codes Covered: C20NE, C20XE (redtop), X20XEV, C25XE, X25XE Technical Features Engine Layout: Inline 4-cylinder and V6 configurations 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Optional Optional Transmission Type: 4-speed Automatic (e.g., GM 4L30-E) Features Drive Type: Front-Wheel Drive (FWD), with optional All-Wheel Drive (AWD) on certain engine variants (e.g., C20XE, C25XE) Gear Ratios Gear Ratios Information: Detailed gear ratios for both manual and automatic transmissions included. Fluid Specifications Transmission Fluid Type Manual: GL-4 SAE 75W/80 or similar, manual transmission fluid (MTF) Transmission Fluid Type Automatic: Dexron III (or equivalent) automatic transmission fluid (ATF) 📐 Dimensions Exterior Length: Approx. 4482 mm Width: Approx. 1708 mm Height: Approx. 1320 mm Wheelbase: Approx. 2600 mm Weights Curb Weight Range: Approx. 1350 kg to 1550 kg depending on engine and drivetrain Cargo Trunk Capacity: Approx. 420 liters (expandable with rear seats folded) 🛡️ Safety Features Ratings Crash Test Results: Euro NCAP ratings not available for this period, but generally considered a safe vehicle for its time with strong structural integrity. Active Features Active Safety Features: Anti-lock Braking System (ABS) available on many models, especially higher trims and later production years. Passive Features Passive Safety Features: Driver and front passenger airbags (standard on later models), reinforced safety cage, crumple zones. 💡 Technology Features Infotainment Infotainment Systems: Early models featured basic radio cassette players. Later models offered optional CD players and the 'Graphical Information Display' (GID) or 'Modular Information Display' (MID) for trip computer functions and radio information. Driver Assistance Driver Assistance Features: ABS (Anti-lock Braking System) was the primary...
Opel Calibra, Vauxhall Calibra, Chevrolet Calibra, Holden Calibra
Codes
Chassis Code:
GM_2900
Generation
Generation Covered:
First Generation
👋 Introduction
Market Position
Market Position:
The Opel Calibra was a distinctive sports coupe that aimed to offer stylish design and performance at a more accessible price point, competing with models like the Ford Probe and Honda Prelude.
Competitive Analysis
Competitive Analysis:
This manual is positioned as the definitive resource for Calibra owners and independent workshops, offering equivalent or superior coverage to dealership-level repair information, thereby enabling significant cost savings compared to professional servicing.
Key Features
Key Features:
Comprehensive coverage, step-by-step instructions, exploded views, inclusion of vital electrical and wiring diagrams, extensive model year and variant coverage.
Step-by-step repair instructions for all major components, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension strut replacement
Diagnostic Procedures:
Troubleshooting guides, common fault diagnosis, symptom-based troubleshooting
Interior Trim Removal:
Procedures for removing and refitting interior panels, seats, and dashboard components.
Exterior Panel Replacement:
Instructions for replacing body panels such as fenders, doors, hood, and trunk lid, including adjustment procedures.
HVAC System Service:
Heater core replacement, A/C system servicing (basic), blower motor replacement, control panel diagnosis.
Technical Depth
Technical Depth:
Comprehensive from basic roadside repairs to complete engine and transmission overhauls, including detailed electrical schematics.
Torque Specifications:
Detailed torque specifications for critical engine, transmission, chassis, and body fasteners.
Diagnostic Charts:
Includes troubleshooting charts for common problems, guiding users through diagnostic steps.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for clear printing of all diagrams and text
Binding Type
Binding Type:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Displacement Options:
2.0L (C20NE, C20XE, X20XEV), 2.5L (C25XE, X25XE)
Performance
Horsepower Range:
115 hp (C20NE) to 170 hp (C25XE)
Torque Range:
170 Nm (C20NE) to 228 Nm (C25XE)
Fuel System
Fuel System Type:
Multi-point fuel injection (MPI) across most variants, some early models might have had slightly different injection systems.
Engine Codes
Engine Codes Covered:
C20NE, C20XE (redtop), X20XEV, C25XE, X25XE
Technical Features
Engine Layout:
Inline 4-cylinder and V6 configurations
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual
Optional
Optional Transmission Type:
4-speed Automatic (e.g., GM 4L30-E)
Features
Drive Type:
Front-Wheel Drive (FWD), with optional All-Wheel Drive (AWD) on certain engine variants (e.g., C20XE, C25XE)
Gear Ratios
Gear Ratios Information:
Detailed gear ratios for both manual and automatic transmissions included.
Fluid Specifications
Transmission Fluid Type Manual:
GL-4 SAE 75W/80 or similar, manual transmission fluid (MTF)
Transmission Fluid Type Automatic:
Dexron III (or equivalent) automatic transmission fluid (ATF)
📐 Dimensions
Exterior
Length:
Approx. 4482 mm
Width:
Approx. 1708 mm
Height:
Approx. 1320 mm
Wheelbase:
Approx. 2600 mm
Weights
Curb Weight Range:
Approx. 1350 kg to 1550 kg depending on engine and drivetrain
Cargo
Trunk Capacity:
Approx. 420 liters (expandable with rear seats folded)
🛡️ Safety Features
Ratings
Crash Test Results:
Euro NCAP ratings not available for this period, but generally considered a safe vehicle for its time with strong structural integrity.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) available on many models, especially higher trims and later production years.
Passive Features
Passive Safety Features:
Driver and front passenger airbags (standard on later models), reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Infotainment Systems:
Early models featured basic radio cassette players. Later models offered optional CD players and the 'Graphical Information Display' (GID) or 'Modular Information Display' (MID) for trip computer functions and radio information.
Driver Assistance
Driver Assistance Features:
ABS (Anti-lock Braking System) was the primary driver assistance feature, becoming more common on later models and higher trims.
Connectivity
Connectivity Features:
Limited by modern standards; primarily basic audio system connectivity. Cruise control was available on many models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 12 months, whichever comes first (refer to manual for specific engine/oil type).
Timing Belt Replacement:
For 16V and V6 engines, typically every 60,000-90,000 km or 4-5 years, depending on engine and conditions. Crucial to follow manual recommendations to prevent catastrophic engine damage.
Fluid Specifications
Engine Oil Type 2.0L:
API SG or higher, SAE 10W-40 or 15W-40 (check manual for specific viscosity and ACEA requirements).
Engine Oil Type 2.5L:
API SG or higher, SAE 10W-40 or 5W-40 recommended, especially for V6 variants (check manual).
Coolant Type:
Ethylene glycol based antifreeze, mixed with distilled water in a 50/50 ratio. GM specification coolant is recommended.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues:
Rusting (especially wheel arches, sills, and rear strut mounts), dashboard pixelation (GID/MID displays), worn suspension bushings, cooling system leaks (especially heater matrix), power steering leaks, electrical gremlins, starter motor issues, door lock actuator failures.
Filter Part Numbers
Oil Filter Part Number Example:
Generic example: Mann-Filter W712/4, Mahle OC261 (specifics vary by engine, consult manual or parts catalog).
Air Filter Part Number Example:
Generic example: Mann-Filter C2210, Bosch F026400057 (specifics vary by engine, consult manual or parts catalog).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Opel, a German automobile manufacturer, has a long history of producing diverse and innovative vehicles, often known for their robust engineering and practical design.
Model Evolution
Model Evolution:
The Calibra was launched in 1989 as a replacement for the Opel Monza. It was praised for its aerodynamic design, achieving a drag coefficient of 0.26, which was a world record for production cars at the time. The model lineup expanded with various engine options and the introduction of AWD.
Production
Production Years:
1989-1997
Manufacturing Locations:
Rüsselsheim, Germany; Ellesmere Port, United Kingdom (as Vauxhall Calibra); also assembled in South Korea (as Daewoo Calibra) and Brazil (as Chevrolet Calibra).
🏆 Awards & Recognition
Recognitions
Aerodynamic Award:
Recognized for its groundbreaking aerodynamic design, achieving a drag coefficient of 0.26 Cd, a world-class figure for its era.
Design Award:
Often cited for its sleek and futuristic styling, which remained contemporary throughout its production run.
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