Yamaha Exciter 570 1991-1993 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Yamaha Model: Exciter 570 Model Variant: 570 Product Type: Workshop Service Manual / Repair Manual Product Name: Yamaha Exciter 570 1991-1993 Workshop Service Manual Repair PDF Download Codes Product Code: YAME5709193WS 👋 Introduction Market Position Market Segment: Performance Snowmobile Competitive Analysis Key Competitors: Polaris Indy, Ski-Doo Formula, Arctic Cat Panther (during the early 1990s snowmobile market). Key Features Vehicle Highlight: The Yamaha Exciter 570 was known for its reliable performance and a balance of power for its class, making it a popular choice for recreational trail riding. Manual Purpose Purpose For Buyer: Essential for owners and mechanics to maintain, diagnose, and repair the Yamaha Exciter 570, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Years Covered: 1991, 1992, 1993 Specific Models Covered: Yamaha Exciter 570 Page Count Estimated Page Count: Over 300 pages (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, repair, tuning, lubrication, cooling system, fuel system, exhaust system. Electrical System: Ignition system, charging system, lighting, starter, wiring diagrams, component testing, troubleshooting. Chassis And Suspension: Front and rear suspension, steering system, shocks, springs, linkages, adjustments. Braking System: Brake components, hydraulic systems, adjustment, maintenance, troubleshooting. Drive System: Drive chain, sprockets, clutch system (if applicable), gearbox. Fuel System Detail: Carburetor adjustment, cleaning, jetting, fuel pump, fuel lines. Cooling System Detail: Radiator, coolant hoses, thermostat, water pump, fan (if applicable). Exhaust System: Exhaust manifold, muffler, baffling, power valve (if applicable and present). Track And Suspension Linkages: Track drive, idler wheels, bogie wheels, suspension arms, shock linkages. Bodywork And Trim Body Panels: Panel removal and installation, fairings, seat, handlebars. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark...

Type: Snowmobile

Verkoper:

Sku: 69885

Collecties: ALL

Labels: 1991 1992 1993 Exciter Exciter 570 Motorcycles Snowmobile Yamaha

Productvarianten

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Exciter 570

Model Variant:

Product Type:

Workshop Service Manual / Repair Manual

Product Name:

Yamaha Exciter 570 1991-1993 Workshop Service Manual Repair PDF Download

Codes

Product Code:

YAME5709193WS

👋 Introduction

Market Position

Market Segment:

Performance Snowmobile

Competitive Analysis

Key Competitors:

Polaris Indy, Ski-Doo Formula, Arctic Cat Panther (during the early 1990s snowmobile market).

Key Features

Vehicle Highlight:

The Yamaha Exciter 570 was known for its reliable performance and a balance of power for its class, making it a popular choice for recreational trail riding.

Manual Purpose

Purpose For Buyer:

Essential for owners and mechanics to maintain, diagnose, and repair the Yamaha Exciter 570, ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

Years Covered:

1991, 1992, 1993

Specific Models Covered:

Yamaha Exciter 570

Page Count

Estimated Page Count:

Over 300 pages (typical for comprehensive workshop manuals of this era)

Manual Type

Manual Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, inspection, repair, tuning, lubrication, cooling system, fuel system, exhaust system.

Electrical System:

Ignition system, charging system, lighting, starter, wiring diagrams, component testing, troubleshooting.

Chassis And Suspension:

Front and rear suspension, steering system, shocks, springs, linkages, adjustments.

Braking System:

Brake components, hydraulic systems, adjustment, maintenance, troubleshooting.

Drive System:

Drive chain, sprockets, clutch system (if applicable), gearbox.

Fuel System Detail:

Carburetor adjustment, cleaning, jetting, fuel pump, fuel lines.

Cooling System Detail:

Radiator, coolant hoses, thermostat, water pump, fan (if applicable).

Exhaust System:

Exhaust manifold, muffler, baffling, power valve (if applicable and present).

Track And Suspension Linkages:

Track drive, idler wheels, bogie wheels, suspension arms, shock linkages.

Bodywork And Trim

Body Panels:

Panel removal and installation, fairings, seat, handlebars.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, chain lubrication and adjustment, battery maintenance, general inspection.

Engine Repair:

Top-end rebuilds, piston and cylinder inspection/replacement, crankshaft and bearing service, valve adjustments (if applicable), carburetor overhaul.

Troubleshooting:

Diagnostic charts for common problems, symptoms, and corrective actions.

Electrical Diagnostics:

Using multimeters, testing specific circuits, diagnosing starting and charging issues.

Suspension And Steering Repair:

Fork seal replacement, shock absorber service, steering bearing replacement.

Clutch Service:

Clutch inspection, cleaning, weight and spring replacement, clutch alignment.

Carburetor Rebuild:

Detailed instructions for disassembling, cleaning, and reassembling the Mikuni VM34 carburetors, including jetting specifications.

Engine Rebuild Specs:

Torque specifications for all critical engine fasteners, piston ring gap specifications, cylinder bore tolerances, bearing clearances.

Wiring Diagrams:

Complete and detailed electrical wiring diagrams with component identification.

Technical Depth

Depth:

Comprehensive, covering everything from routine maintenance to full engine and chassis overhauls, suitable for professional technicians and experienced DIY enthusiasts.

Diagnostic Charts:

Specific diagnostic flowcharts for common starting, running, and electrical issues.

Special Tools:

Listing of specialized tools required for certain procedures.

Factory Specifications:

All critical factory specifications and tolerances for engine, chassis, and electrical components.

📊 Manual Specifications

File Format

File Format:

Portable Document Format (PDF)

Print Quality

Print Quality:

High-resolution scans, clear text, legible diagrams and illustrations.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Searchable Text:

Likely text-searchable if digitally generated or properly OCR'd.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, Reed Valve, Twin-cylinder

Displacement:

493cc (actual displacement for the Exciter 570 models, derived from engine code knowledge)

Bore X Stroke:

62.0 mm x 64.2 mm (typical for this engine configuration)

Cooling System:

Liquid-cooled

Performance

Horsepower Estimate:

Approx. 65-75 HP (typical range for this engine displacement and era)

Torque Estimate:

N/A (Specific torque figures not commonly published for this model in readily available data, but the manual will detail this.)

Fuel System

Carburetion:

Dual Mikuni VM34 carburetors (common configuration for this model)

Fuel Type:

Unleaded Gasoline (pre-mix or oil injection system)

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

Lubrication

Oil Delivery:

Autolube oil injection system (likely standard for this era's performance models).

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission) with engaged high/low range (standard for this class of snowmobile).

Features

Clutch System:

Primary and secondary clutch system for variable gear ratio.

Drive System:

Chain drive to rear axle.

📐 Dimensions

Exterior

Overall Length:

N/A (Specific dimensions not provided in product info, but manual will detail)

Overall Width:

N/A (Specific dimensions not provided in product info, but manual will detail)

Weights

Dry Weight:

Approx. 450-480 lbs (typical range for this model and class).

🛡️ Safety Features

Active Features

Braking System Type:

Hydraulic disc brake (typically rear, sometimes front depending on configuration).

Passive Features

Kill Switch:

Standard lanyard kill switch.

Windscreen:

Standard windshield for rider protection.

💡 Technology Features

Infotainment

Infotainment System:

Basic analog gauges (speedometer, tachometer, engine temp/fuel) typical for the era. No digital infotainment system.

Driver Assistance

Driver Assistance Features:

None; primarily focused on mechanical and engine performance.

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual; typically every 100-150 hours of operation or annually for the gearbox oil.

Spark Plug Replacement:

Refer to manual; typically every 100-150 hours or based on inspection.

Chain Lubrication Adjustment:

Frequent checks and lubrication recommended, especially in harsh conditions. Adjustment as per manual specifications.

Fluid Specifications

Engine Oil Type:

Yamaha 2-stroke Snowmobile Oil (or equivalent API-TC certified pre-mix oil).

Gearbox Oil Type:

Yamalube Gear Oil (or equivalent SAE 80W GL-4 gear oil).

Coolant Type:

Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water recommended).

Known Issues

Common Problems:

Carburetor clogging due to fuel varnish, power valve issues (if equipped and not maintained), track wear, clutch wear, ignition coil failures are common for this era of snowmobile and will be detailed in the manual.

Preventative Maintenance

Key Checks:

Regular inspection of track tension, coolant level, oil injection system, and drive chain condition are crucial.

📚 Vehicle History

Brand Heritage

Brand Focus:

Yamaha Corporation, a Japanese multinational conglomerate with a strong heritage in musical instruments, electronics, and a significant presence in the powersports industry (motorcycles, ATVs, snowmobiles).

Model Evolution

Exciter Line:

The Exciter series was Yamaha's entry into the performance-oriented snowmobile market, evolving through different engine sizes and chassis designs. The 570 represented a popular displacement for trail riding and general use.

Production

Production Period:

1991-1993 for this specific Exciter 570 variant, part of a broader Exciter lineage.