🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Years Covered: 1991, 1992, 1993, 1994, 1995, 1996 Codes Vehicle Code: XJ 👋 Introduction Market Position Segment: Compact SUV, known for its off-road capability and rugged design Target Audience: Owners, DIY mechanics, professional technicians seeking comprehensive repair information Competitive Analysis Competitors Era: Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder, Toyota 4Runner Key Features Design Philosophy: Unibody construction (unique for its time in this segment) for improved ride comfort and reduced weight, solid rear axle for durability Off Road Capability: Command-Trac (231) and Selec-Trac (242) 4WD systems, good approach/departure angles, ground clearance 📋 Manual Details Coverage Areas Primary Coverage: Full factory service, repair, and workshop procedures Secondary Coverage: Diagnostics, troubleshooting, wiring diagrams, specifications Page Count Estimated Page Count: Likely exceeds 1500 pages (typical for a comprehensive factory manual of this era) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (4.0L I6, 2.5L I4), fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission: Manual (AX-5, AX-15) and Automatic (AW4, 30RH) transmission repair, overhaul, and diagnostics Drivetrain: Transfer case (NP231, NP242), front and rear axle assembly (Dana 30, Dana 35), drive shafts, CV joints Suspension: Front and rear suspension components, steering system, power steering, alignment specifications Brakes: Front and rear brake systems (disc/drum configurations), ABS diagnostics and repair (if equipped) Electrical: Complete wiring diagrams, lighting, starter, alternator, battery, fuse box, relays, instrument cluster, body control modules HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Body: Body panels, doors, windows, interior trim, seats, bumpers, underbody coatings Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication points Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides for all major systems Repair: Component removal and installation, disassembly and reassembly, specialized repair techniques Diagnostics: OBD-I diagnostics (for early models) and OBD-II diagnostics (for later models), sensor testing, actuator testing Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission overhauls Specificity: Detailed torque specifications, clearances, timing settings, and assembly sequences 📊 Manual Specifications File Format Quality: High-resolution PDF, allowing for clear viewing and printing of diagrams and text Searchability: Likely text-searchable PDF, enabling quick access to specific information Print Quality Print Recommendation: Printable pages for on-the-go reference in a workshop environment Binding Type Binding For Digital: Not applicable (Digital Download) Paper Type Paper For Printed: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 4.0L (242 cubic inch) inline 6-cylinder OHV 'Power-Tech' I6 Engine 2: 2.5L (150 cubic inch) inline 4-cylinder OHV 'Tech' I4 Performance 4.0L Horsepower: Approximately 180-190 hp (varies slightly by year and tune) 4.0L Torque: Approximately 220-230 lb-ft (varies slightly by year and tune) 2.5L Horsepower: Approximately 125-130 hp 2.5L Torque: Approximately 150-155 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Multi-port for 4.0L, Throttle Body Injection (TBI) for 2.5L (early in the range), transitioning to MPI for 2.5L Recommended Fuel: Unleaded gasoline, 87 octane minimum Ignition System System Type: Distributorless Ignition System (DIS) or Distributor with Ignition Coil 🔧 Transmission Standard Transmission 1: 5-speed manual transmission (AX-5 for 2.5L, AX-15 for 4.0L) Optional Transmission 2: 3-speed automatic transmission (30RH) Transmission 3: 4-speed automatic transmission (AW4) Features Aw4 Features: Electronically controlled, known for durability and smooth shifting Fluid Specifications Atf Type: ATF+4 (or equivalent DEXRON III for earlier models) for automatic transmissions Manual Fluid Type: API GL-3 or GL-4 gear oil (e.g., 75W-90) for manual transmissions 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: 167.2 inches (4247 mm) for 2-door, 172.5 inches (4382 mm) for 4-door Width: 69.9 inches (1775 mm) Height: 63.4 inches (1610 mm) Weights Curb Weight: Approximately 3,200 - 3,600 lbs (1450 - 1630 kg) depending on configuration Gross Vehicle Weight Rating Gvw: Typically around 4,600 - 5,000 lbs (2087 - 2268 kg) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Three-star rating (for 4-door models, typical for SUVs of this era) Active Features ABS: Optional Anti-lock Braking System (ABS) on rear wheels, later models may have 4-wheel ABS Passive Features Airbags: Driver's side airbag standard from 1994 onwards Seatbelts: 3-point front seat belts, 2-point rear lap belts (later models may have 3-point rear belts) 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player standard, optional CD player Speakers: Typically 4 or 6 speakers Driver Assistance Cruise Control: Optional Connectivity Usb Aux: Not available in this generation 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles or 6 months (depending on oil type and driving conditions) Engine Air Filter: Every 15,000-30,000 miles Spark Plugs: Every 30,000-60,000 miles (depending on plug type) Fluid Specifications Engine Oil Type: SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity based on temperature) Engine Oil Capacity: 5 quarts (4.7 liters) for 4.0L I6, 5 quarts...