Mitsubishi Magna TR TS 1991-1996 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna Generation: TR/TS Codes Chassis Codes: TR, TS Production Years: 1991-1996 👋 Introduction Market Position Market Segment: Mid-size family sedan, popular in Australia and other right-hand drive markets Competitive Analysis Key Competitors: Holden Commodore, Ford Falcon, Toyota Camry, Nissan Maxima Key Features Vehicle Strengths: Spacious interior, comfortable ride, robust engines, good value for money Manual Value Target Audience: DIY mechanics, independent repair shops, Magna enthusiasts Benefit Statement: Enables efficient and accurate maintenance and repair, saving time and money 📋 Manual Details Coverage Areas Coverage Scope: Full factory service and repair Page Count Estimated Page Count: Over 1000 pages (typical for factory service manuals of this era) Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: All engine types, diagnostics, repair, overhaul, timing, cooling, lubrication, fuel injection Transmission: Manual and Automatic Transmission service, overhaul, diagnostics, fluid specifications Drivetrain: Front-wheel drive systems, CV joints, driveshafts, differentials Suspension: Front and rear suspension systems, component replacement, alignment specifications Brakes: Hydraulic systems, ABS (if equipped), disc and drum brake service, bleeding procedures Steering: Power steering system, steering gear, linkages, troubleshooting Electrical: Wiring diagrams, charging system, starting system, ignition system, lighting, instrumentation, accessories Body: Body panel repair, doors, glass, trim, interior components, HVAC Heating Ventilation Air Conditioning: HVAC system diagnosis, refrigerant handling, component replacement Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures for all systems Repair: Step-by-step repair instructions for virtually all mechanical and electrical components Overhaul: Detailed procedures for engine, transmission, and major component overhauls Installation: Procedures for component removal and installation Technical Depth Depth: Comprehensive, from basic fluid checks to complete engine and transmission rebuilds Diagnostic Tools: Information on specialized tools and diagnostic equipment Torque Specifications: Detailed torque specifications for all fasteners Clearances Tolerances: Precise measurements for component clearances and tolerances 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within the PDF Print Quality Print Quality: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Access Access Type: Instant Download Licensing Licensing: No expiry dates, unlimited personal use ⚙️ Engine Specifications Primary Engine Engine Codes: 4G63, 6G72 Engine Type: Inline 4-cylinder (DOHC), V6 (SOHC) Displacement 4Cyl: 2.0 Liters (1998 cc) Displacement V6: 3.0 Liters (2972 cc) Performance 4Cyl Horsepower 4Cyl: Approx. 135-145 hp Torque 4Cyl: Approx. 174-180 Nm Performance V6 Horsepower V6: Approx. 170-180 hp Torque V6: Approx. 240-250 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Petrol Ignition System Ignition Type: Distributorless Ignition System (DIS) on later models, Distributor ignition on earlier models 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Optional Optional Transmission Type: 4-speed Automatic (F4A51, F4A42 variants) Features Automatic Features: Electronically controlled, adaptive shift logic Fluid Specifications Automatic Transmission Fluid: DiaQueen SP-III or equivalent (refer to manual for exact specification) Manual Transmission Fluid: API GL-4, SAE 75W-90 (refer to manual for exact specification) 📐 Dimensions Exterior Body Styles: 4-door Sedan Wheelbase: Approx. 2740 mm (107.9 in) Length: Approx. 4800-4850 mm (189.0-190.9 in) Width: Approx. 1750-1780 mm (68.9-70.1 in) Height: Approx. 1390-1420 mm (54.7-55.9 in) Weights Curb Weight: Approx. 1350-1550 kg (2976-3417 lbs) depending on engine and trim Gross Vehicle Weight Rating: Refer to vehicle compliance plate Wheels Tires Wheel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) Typical Tire Sizes: 185/70R14, 195/65R15, 205/60R15 (depending on trim and wheels) 🛡️ Safety Features Ratings Ancap Rating: Not available or rated under modern ANCAP standards Active Features Active Safety: ABS (Anti-lock Braking System) available on higher trims and later models Passive Features Passive Safety: Seat belts (front and rear), collapsible steering column, reinforced safety cell Airbags: Driver airbag standard on most models from mid-production onwards; passenger airbag not standard 💡 Technology Features Infotainment Infotainment System: Basic AM/FM stereo with cassette player, optional CD player on higher trims; limited digital integration Driver Assistance Driver Assistance Features: Primarily ABS; other electronic aids were not common in this era. Connectivity Connectivity Options: N/A (No Bluetooth, USB, or smartphone integration) 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 km (4,660 miles) or 6 months, whichever comes first (refer to manual for specific engine) Air Filter Replacement: Every 15,000 - 30,000 km (9,320 - 18,640 miles) or as needed Spark Plug Replacement: Every 30,000 - 100,000 km (18,640 - 62,137 miles) depending on type (refer to manual) Timing Belt Replacement 4Cyl: Recommended every 90,000 km (56,000 miles) or 5 years for the 4G63 engine (critical replacement) Timing Belt Replacement V6: Recommended every 90,000 km (56,000 miles) or 5 years for the 6G72 V6 engine (critical replacement) Fluid Specifications Engine Oil Type: API SG/SH or higher, SAE 10W-30 or 10W-40 (refer to manual for...
Driver airbag standard on most models from mid-production onwards; passenger airbag not standard
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with cassette player, optional CD player on higher trims; limited digital integration
Driver Assistance
Driver Assistance Features:
Primarily ABS; other electronic aids were not common in this era.
Connectivity
Connectivity Options:
N/A (No Bluetooth, USB, or smartphone integration)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 km (4,660 miles) or 6 months, whichever comes first (refer to manual for specific engine)
Air Filter Replacement:
Every 15,000 - 30,000 km (9,320 - 18,640 miles) or as needed
Spark Plug Replacement:
Every 30,000 - 100,000 km (18,640 - 62,137 miles) depending on type (refer to manual)
Timing Belt Replacement 4Cyl:
Recommended every 90,000 km (56,000 miles) or 5 years for the 4G63 engine (critical replacement)
Timing Belt Replacement V6:
Recommended every 90,000 km (56,000 miles) or 5 years for the 6G72 V6 engine (critical replacement)
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (refer to manual for exact specification and viscosity based on climate)
Coolant Type:
Ethylene glycol based coolant (e.g., DiaQueen Super Long Life Coolant or equivalent green/blue type)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Timing belt failure (if not replaced on schedule), radiator leaks, alternator issues, power steering pump leaks, window regulator failures, minor electrical gremlins.
Repair Focus:
Emphasis on preventative maintenance for timing belt and cooling system is crucial.
📚 Vehicle History
Brand Heritage
Mitsubishi History Context:
Mitsubishi Motors, a global automotive manufacturer with a diverse product range.
Model Evolution
Magna Predecessor:
Mitsubishi Sigma (based on Japanese Galant)
Magna Successors:
Mitsubishi Verada, Mitsubishi 380
Production
Production Location:
Australia (Adelaide, South Australia)
Design Philosophy:
Developed specifically for the Australian market, reflecting local driving conditions and preferences.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
While specific awards for the TR/TS generation are not widely publicized, the Magna line was generally well-regarded in Australia for its practicality and value, often featuring in comparisons by motoring publications like Wheels Magazine and Motor Magazine.
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