Mitsubishi Magna Verada Sigma 1991-1996 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna, Verada, Sigma Production Years Covered: 1991-1996 Codes Platform Code: Mitsubishi TR/TS/TJ platform (JDM variants may carry different internal codenames) 👋 Introduction Market Position Market Positioning: The Mitsubishi Magna, Verada, and Sigma were positioned as mid-size to large family sedans and wagons, known for their comfortable ride, spacious interiors, and reliable performance. The Verada often represented a more luxurious trim level. They competed in a segment with vehicles like the Ford Falcon, Holden Commodore, and Toyota Camry. Competitive Analysis Competitive Strengths: Offered a good balance of comfort, performance, and value for money. Often praised for their V6 engine options and independent rear suspension, providing a sophisticated driving experience for their class. Key Features Key Features: Available in sedan and wagon body styles, with a range of four-cylinder and V6 engine options. Known for their comfortable ride quality, spacious interiors, and often sophisticated feature sets, especially in Verada trims. 📋 Manual Details Coverage Areas Primary Markets: Australia, Japan (with Sigma designation), potentially other export markets Page Count Estimated Page Count: Extensive (typical for a full factory service manual, likely 1000+ pages) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for disassembly, inspection, repair, and reassembly of all engine components, including cylinder heads, pistons, connecting rods, crankshaft, timing systems, and oil pump. Engine Lubrication System: Diagnosis and repair of oil pump, oil filter, oil cooler, oil pressure sender, and oil passages. Includes oil capacity and specifications. Engine Cooling System: Repair and maintenance of radiator, water pump, thermostat, coolant passages, cooling fan, and coolant specifications. Pressure testing procedures. Engine Control System: Detailed diagnosis and repair of electronic engine controls (ECU), sensors (e.g., TPS, MAP, ECT, O2), actuators, ignition system, and emission control systems. Includes wiring diagrams and diagnostic trouble codes (DTCs). Fuel System: Service procedures for fuel pump, fuel injectors, fuel pressure regulator, fuel filter, fuel lines, and evaporative emission control system. Fuel pressure specifications and diagnosis. Exhaust System: Repair and replacement of exhaust manifolds, catalytic converter, mufflers, exhaust pipes, and oxygen sensors. Emission control system component identification. Accelerator Control System: Adjustment and repair of throttle cables, throttle body, and cruise control cables. Clutch: Service and repair of clutch pedal, clutch master cylinder, clutch slave cylinder, clutch disc, pressure plate, and flywheel for manual transmissions. Manual Transmission: Complete overhaul procedures, including disassembly, inspection, gear replacement, synchronizer repair, and bearing replacement. Gear oil specifications and capacity. Automatic Transmission: Diagnostic procedures, fluid changes, torque converter service, transmission control unit (TCU) diagnosis, and overhaul procedures. ATF specifications and capacity. Propeller Shaft: Inspection, balance, and repair of driveshafts and universal joints. Rear Final Drive: Service and repair of differential housing, gears, bearings, and axle shafts. Differential oil specifications and capacity. Front Axle: Component inspection and repair related to drivetrain components, including CV joints if applicable (depending on drivetrain configuration). Rear Axle: Component inspection and repair related to drivetrain components and suspension mounting points. Front Suspension: Detailed procedures for servicing and replacing components such as shock absorbers, struts, control arms, ball joints, bushings, and sway bars. Wheel alignment specifications. Rear Suspension: Service and repair of rear shock absorbers, springs, control arms, trailing arms, and bushings. Rear suspension alignment specifications. Brake System: Comprehensive coverage of hydraulic brake systems, including master cylinder, brake lines, calipers, brake pads, rotors, and wheel cylinders. Brake fluid specifications and bleeding procedures. Parking Brake System: Adjustment and repair of parking brake cables, levers, and mechanisms. Brake Control System: Diagnosis and repair of Anti-lock Braking System (ABS) components, including wheel speed sensors, hydraulic modulator, and ABS control module. ABS warning light diagnosis. Steering Control System: Service and repair of steering column, steering rack or gearbox, power steering pump, hoses, and fluid. Power steering fluid specifications. Steering wheel alignment. Seat Belts: Inspection, maintenance, and replacement of seat belt assemblies and pretensioners. Supplemental Restraint System Srs: Diagnosis and repair of airbags, airbag control module, and related sensors. Safety precautions for SRS systems. Airbag warning light diagnosis. Body Lock Security System: Repair and adjustment of door locks, latches, handles, ignition switch, and security alarm systems (if equipped). Glasses Window System Mirrors: Service and repair of door glass, windshield, rear window, power window regulators, window motors, and exterior mirrors. Exterior Interior: Body panel alignment, trim replacement, bumper repair, and interior panel removal/installation. Instrument Panel: Removal, installation, and repair of instrument cluster, gauges, warning lights, and HVAC controls. Dashboard illumination. Seat: Removal, installation, and repair of front and rear seats, including adjustment mechanisms and upholstery. Automatic Air Conditioner: Diagnosis, recharging, and repair of air conditioning system components, including compressor, condenser, evaporator, refrigerant lines, and climate control module. Refrigerant type and capacity. Starting Charging System: Diagnosis and repair of starter motor, alternator, battery, and related wiring. Charging...

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Type: Car

Verkoper:

Sku: 141483

Collecties: ALL Mitsubishi

Beschikbaarheid: Op voorraad

Labels: 1991 1992 1993 1994 1995 1996 Car Cars Magna Mitsubishi Sigma Verada

Productvarianten

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Magna, Verada, Sigma

Production Years Covered:

1991-1996

Codes

Platform Code:

Mitsubishi TR/TS/TJ platform (JDM variants may carry different internal codenames)

👋 Introduction

Market Position

Market Positioning:

The Mitsubishi Magna, Verada, and Sigma were positioned as mid-size to large family sedans and wagons, known for their comfortable ride, spacious interiors, and reliable performance. The Verada often represented a more luxurious trim level. They competed in a segment with vehicles like the Ford Falcon, Holden Commodore, and Toyota Camry.

Competitive Analysis

Competitive Strengths:

Offered a good balance of comfort, performance, and value for money. Often praised for their V6 engine options and independent rear suspension, providing a sophisticated driving experience for their class.

Key Features

Key Features:

Available in sedan and wagon body styles, with a range of four-cylinder and V6 engine options. Known for their comfortable ride quality, spacious interiors, and often sophisticated feature sets, especially in Verada trims.

📋 Manual Details

Coverage Areas

Primary Markets:

Australia, Japan (with Sigma designation), potentially other export markets

Page Count

Estimated Page Count:

Extensive (typical for a full factory service manual, likely 1000+ pages)

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for disassembly, inspection, repair, and reassembly of all engine components, including cylinder heads, pistons, connecting rods, crankshaft, timing systems, and oil pump.

Engine Lubrication System:

Diagnosis and repair of oil pump, oil filter, oil cooler, oil pressure sender, and oil passages. Includes oil capacity and specifications.

Engine Cooling System:

Repair and maintenance of radiator, water pump, thermostat, coolant passages, cooling fan, and coolant specifications. Pressure testing procedures.

Engine Control System:

Detailed diagnosis and repair of electronic engine controls (ECU), sensors (e.g., TPS, MAP, ECT, O2), actuators, ignition system, and emission control systems. Includes wiring diagrams and diagnostic trouble codes (DTCs).

Fuel System:

Service procedures for fuel pump, fuel injectors, fuel pressure regulator, fuel filter, fuel lines, and evaporative emission control system. Fuel pressure specifications and diagnosis.

Exhaust System:

Repair and replacement of exhaust manifolds, catalytic converter, mufflers, exhaust pipes, and oxygen sensors. Emission control system component identification.

Accelerator Control System:

Adjustment and repair of throttle cables, throttle body, and cruise control cables.

Clutch:

Service and repair of clutch pedal, clutch master cylinder, clutch slave cylinder, clutch disc, pressure plate, and flywheel for manual transmissions.

Manual Transmission:

Complete overhaul procedures, including disassembly, inspection, gear replacement, synchronizer repair, and bearing replacement. Gear oil specifications and capacity.

Automatic Transmission:

Diagnostic procedures, fluid changes, torque converter service, transmission control unit (TCU) diagnosis, and overhaul procedures. ATF specifications and capacity.

Propeller Shaft:

Inspection, balance, and repair of driveshafts and universal joints.

Rear Final Drive:

Service and repair of differential housing, gears, bearings, and axle shafts. Differential oil specifications and capacity.

Front Axle:

Component inspection and repair related to drivetrain components, including CV joints if applicable (depending on drivetrain configuration).

Rear Axle:

Component inspection and repair related to drivetrain components and suspension mounting points.

Front Suspension:

Detailed procedures for servicing and replacing components such as shock absorbers, struts, control arms, ball joints, bushings, and sway bars. Wheel alignment specifications.

Rear Suspension:

Service and repair of rear shock absorbers, springs, control arms, trailing arms, and bushings. Rear suspension alignment specifications.

Brake System:

Comprehensive coverage of hydraulic brake systems, including master cylinder, brake lines, calipers, brake pads, rotors, and wheel cylinders. Brake fluid specifications and bleeding procedures.

Parking Brake System:

Adjustment and repair of parking brake cables, levers, and mechanisms.

Brake Control System:

Diagnosis and repair of Anti-lock Braking System (ABS) components, including wheel speed sensors, hydraulic modulator, and ABS control module. ABS warning light diagnosis.

Steering Control System:

Service and repair of steering column, steering rack or gearbox, power steering pump, hoses, and fluid. Power steering fluid specifications. Steering wheel alignment.

Seat Belts:

Inspection, maintenance, and replacement of seat belt assemblies and pretensioners.

Supplemental Restraint System Srs:

Diagnosis and repair of airbags, airbag control module, and related sensors. Safety precautions for SRS systems. Airbag warning light diagnosis.

Body Lock Security System:

Repair and adjustment of door locks, latches, handles, ignition switch, and security alarm systems (if equipped).

Glasses Window System Mirrors:

Service and repair of door glass, windshield, rear window, power window regulators, window motors, and exterior mirrors.

Exterior Interior:

Body panel alignment, trim replacement, bumper repair, and interior panel removal/installation.

Instrument Panel:

Removal, installation, and repair of instrument cluster, gauges, warning lights, and HVAC controls. Dashboard illumination.

Seat:

Removal, installation, and repair of front and rear seats, including adjustment mechanisms and upholstery.

Automatic Air Conditioner:

Diagnosis, recharging, and repair of air conditioning system components, including compressor, condenser, evaporator, refrigerant lines, and climate control module. Refrigerant type and capacity.

Starting Charging System:

Diagnosis and repair of starter motor, alternator, battery, and related wiring. Charging system voltage and current specifications.

Lighting System:

Repair and replacement of headlights, taillights, interior lights, and exterior lighting circuits. Bulb types and specifications.

Driver Information System:

Diagnosis and repair of trip computer, fuel economy displays, and warning messages.

Wiper Washer Horn:

Service and repair of windshield wipers, washer pump, washer fluid reservoir, and horn system. Wiper blade replacement.

Body Control System:

Covers electronic modules related to body functions, such as central locking, power windows, and interior lighting control.

Lan System:

Diagnostic information related to the Local Area Network (LAN) or multiplexing systems used for communication between vehicle modules (if applicable for the specified years).

Audio Visual Navigation Telephone System:

Basic diagnosis and troubleshooting for factory-installed audio systems, and potential integration points for navigation and telephone systems if they were commonly factory options.

Auto Cruise Control System:

Diagnosis and repair of cruise control system components, including actuators, control modules, and steering wheel buttons.

Power Supply Ground Circuit Elements:

Detailed wiring diagrams for all electrical systems, fuse box layouts, relay locations, and troubleshooting of electrical circuits.

Procedures Included

Maintenance:

Routine maintenance procedures such as oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection and replacement.

Diagnostics:

Step-by-step diagnostic guides for identifying and troubleshooting common and complex vehicle issues, often including symptom-based troubleshooting and use of diagnostic tools.

Repair:

Detailed instructions for the removal, replacement, and repair of virtually all mechanical and electrical components of the vehicle.

Troubleshooting Charts:

Includes specific troubleshooting flowcharts for electrical systems, engine performance issues, and other common problems.

Specifications Data:

Provides crucial torque specifications, clearances, fluid capacities, electrical specifications, and diagnostic data required for accurate repairs.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, essential for diagnosing electrical faults.

Technical Depth

Technical Depth:

Factory-level detail, covering everything from basic maintenance to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork repair.

📊 Manual Specifications

File Format

Printability:

Yes, the PDF is designed to be printable.

Searchability:

Likely searchable if the PDF is text-based (as opposed to image scans of pages).

Compression:

.rar/.zip (requires unzipping software like WinRAR, WinZip, or 7-Zip)

Delivery

Delivery Method:

Instant download

Software Requirements

Required Software:

PDF reader (e.g., Adobe Acrobat Reader), File unzipping software.

⚙️ Engine Specifications

Primary Engine

Engine Variants:

Primarily 4-cylinder (e.g., 2.6L 4G54) and V6 engines (e.g., 3.0L 6G72 SOHC, later 3.5L 6G74 DOHC for some models/markets).

Performance

Horsepower Range:

Approximately 100-130 hp for 4-cylinder, 150-200+ hp for V6 engines, depending on specific engine and tuning.

Torque Range:

Torque figures vary significantly with engine size, generally increasing with larger displacement V6 engines.

Fuel System

Fuel Delivery:

Fuel injection (Multi-Point Fuel Injection - MPFI).

🔧 Transmission

Standard

Standard Transmission:

5-speed manual transmission (common for 4-cylinder and some V6 models).

Optional

Optional Transmission:

4-speed automatic transmission (common, particularly for V6 models and higher trim levels).

Features

Transmission Features:

Includes detailed procedures for both manual and automatic transmissions, with specific fluid types and capacities.

📐 Dimensions

Exterior

Body Styles:

Sedan and Wagon.

Wheelbase:

Approx. 2750 mm (108.3 inches)

Length:

Approx. 4800-4900 mm (189-193 inches), varies by model and year.

Width:

Approx. 1750-1780 mm (68.9-70.1 inches)

Weights

Curb Weight:

Varies by engine and trim, typically ranging from 1350 kg to 1600 kg (2976 lbs to 3527 lbs).

🛡️ Safety Features

Ratings

Safety Ratings:

No specific official crash test ratings (like NCAP) are readily available for this era's vehicles in all markets, but the manual covers safety systems common for the time.

Active Features

Active Safety Features Covered:

Brake system (including ABS if equipped), steering system, and potentially traction control system diagnostics if fitted.

Passive Features

Passive Safety Features Covered:

Seat belts, Supplemental Restraint System (SRS) - airbags, and body structure integrity aspects within body repair sections.

💡 Technology Features

Infotainment

Infotainment Systems:

Factory radio/cassette player, with optional CD player. Manual will cover basic functionality and potential diagnostics for these systems.

Driver Assistance

Driver Assistance Features:

Anti-lock Braking System (ABS) was an option on many models. Cruise control was also available. Manual covers their diagnostic and repair aspects.

Connectivity

Connectivity Features:

Limited by modern standards. Basic wiring for optional telephone integration might be covered. LAN system coverage suggests internal vehicle networking for diagnostics and control.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 km to 10,000 km (or 6 months to 12 months), depending on driving conditions and oil type. Consult manual for exact intervals.

Timing Belt Replacement:

Critical for V6 engines. Interval usually around 90,000 km to 100,000 km. Manual will specify exact intervals and procedures.

Fluid Specifications

Engine Oil Specifications:

API SG/SH or higher, viscosity grades like 10W-30 or 10W-40 depending on climate. Manual will provide precise specifications.

Transmission Fluid Atf:

Specific Dexron type or Mitsubishi-specific ATF (e.g., SP-II M) for automatic transmissions. Manual will specify the exact type and capacity.

Coolant Specifications:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will confirm the type and capacity.

Brake Fluid Specifications:

DOT 3 or DOT 4 brake fluid. Manual will specify the correct type and reservoir capacity.

Known Issues

Common Issues:

Timing belt failure (if not replaced on schedule), some electrical gremlins related to aging wiring and modules, potential for head gasket issues on some V6 variants, suspension wear (bushings, ball joints), and radiator leaks.

📚 Vehicle History

Brand Heritage

Mitsubishi Heritage:

Mitsubishi has a long history of producing reliable and innovative vehicles, with a strong presence in various global markets. The Magna lineage is a significant part of their Australian automotive history.

Model Evolution

Magna Verada Sigma Evolution:

The 1991-1996 period covers the third generation (J) of the Mitsubishi Magna (and its Australian-market variants like Verada and the rebadged Sigma in some markets). This generation saw significant updates in styling, technology, and performance, building on the foundation of previous models. It was largely developed and produced in Australia.

Production

Production Location:

Primarily produced at Mitsubishi's Australian manufacturing plant (Lonsdale, South Australia).

🏆 Awards & Recognition

Recognitions

Model Recognitions:

While specific awards for this generation are not prominently highlighted, the Magna was a consistent seller and well-regarded in the Australian market for its comfort and value.