Suzuki Alto Daewoo Tico 1991-2001 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Suzuki / Daewoo Model: Alto / Tico Model Alias: Suzuki Alto (various generations), Daewoo Tico Production Years Covered: 1991-2001 👋 Introduction Market Position Vehicle Segment: Subcompact car, city car. Target Audience: Budget-conscious consumers, first-time car buyers, urban commuters. Competitive Analysis Key Competitors: Other small city cars of the era such as the Daihatsu Cuore, Mitsubishi Minica, Nissan Pao/Figaro (though more niche), and various other Kei-car derived vehicles. Key Features Vehicle Strengths: Compact size for urban maneuverability, fuel efficiency, low purchase price, simplicity of design for easier maintenance. Manual Value Proposition Benefit To Owner: Empowers owners to perform maintenance and repairs themselves, saving on labor costs and increasing vehicle longevity. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and troubleshooting for Suzuki Alto and Daewoo Tico models. Regional Variations: Likely covers specifications relevant to markets where these vehicles were sold, including Asia, Europe, and potentially others. Page Count Estimated Page Count: Hundreds (specific count not provided, but implied to be extensive). Manual Type Type: Factory Service Repair Workshop Manual Language Language: Likely English (standard for most service manuals of this era). Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system. Drivetrain: Transmission (manual and automatic if applicable), clutch, driveshafts, differentials, axles. Chassis: Suspension (front and rear), steering system, braking system (including ABS if equipped). Electrical: Starting system, charging system, lighting system, instrumentation, body electrical, wiring diagrams, ECU diagnostics. Body: Body panel repair, interior trim, doors, windows, glass, HVAC (Heating, Ventilation, and Air Conditioning). Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and adjustment. Diagnostic Troubleshooting: Step-by-step troubleshooting guides for various symptoms, fault code interpretation, electrical diagnostics. Repair Rebuild: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for most major systems. Technical Specifications: Torque specifications, clearances, tolerances, electrical values, fluid capacities, and component specifications. Technical Depth Depth: Extremely detailed, suitable for professional mechanics and advanced DIY enthusiasts, covering everything from basic tune-ups to major overhauls. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF (standard for professional manuals). Print Quality Printability: Printable (single pages or entire manual). Visual Aids: Hundreds of detailed photos, diagrams, and exploded views. Binding Type Binding: N/A (Digital PDF). Paper Type Paper Type: N/A (Digital PDF). Licensing Usage Rights: Lifetime usage, no expiry, usable on multiple devices/computers. ⚙️ Engine Specifications Primary Engine Engine Type: Naturally aspirated, 3-cylinder, multi-point fuel injection (MPI) gasoline engine. Engine Code Examples: F5B (for some Alto models), F8D (for Daewoo Tico). Displacement: Approximately 0.796 liters (796cc). Performance Horsepower Range: Around 30-40 HP (depending on specific engine variant and emissions regulations). Torque Range: Approximately 50-60 Nm (depending on specific engine variant). Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI). Fuel Type: Unleaded gasoline. Cooling System Cooling Medium: Engine coolant (typically ethylene glycol based). Lubrication System Oil Type Specification: API SG or higher, SAE 10W-30 or 10W-40 (confirm with specific manual for exact OEM recommendation). Engine Management Ignition System: Electronic ignition (distributorless or with distributor depending on specific year/market). 🔧 Transmission Standard Transmission Type: 5-speed manual transmission. Optional Transmission Type: 3-speed automatic transmission (less common). Transmission Fluid Manual Fluid Specification: API GL-4, SAE 75W-90 or 80W-90 gear oil (confirm with specific manual). Automatic Fluid Specification: Dexron II or equivalent (confirm with specific manual). 📐 Dimensions Exterior Length: Approximately 3200-3300 mm (highly variable by generation and specific market). Width: Approximately 1400-1450 mm. Height: Approximately 1450-1500 mm. Weights Curb Weight: Around 600-700 kg (depending on specification). Gross Vehicle Weight Rating: Typically around 1000-1100 kg. 🛡️ Safety Features Ratings Crash Test Results: Likely minimal or no comprehensive crash test data available from major agencies for this era and vehicle segment, especially for specific market variants. Manual will likely focus on passive safety design rather than test results. Active Features Braking System: Front ventilated discs, rear drums (standard). ABS was an option in later years or on higher trims, but not universally standard. Passive Features Seat Belts: Standard 3-point front seat belts, likely 2-point rear lap belts. Airbags: Driver airbag was an option in later models, passenger airbag was rarely offered. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, often with a cassette player. CD players were rare for this era. Speaker configuration typically 2 front. Driver Assistance ABS: Optional on higher trims or later models. Power Steering: Often manual steering; power steering was an option in some markets/trims. Connectivity Connectivity Features: Minimal to non-existent by modern standards. Focus on core mechanical and electrical systems. 🔧 Maintenance Service Intervals Oil Change Interval: Approximately every 5,000-7,500 km or 6 months, whichever comes first (consult manual for precise intervals). Air Filter Replacement: Every 15,000-20,000 km or as needed based on driving conditions. Spark Plug Replacement: Every...
Budget-conscious consumers, first-time car buyers, urban commuters.
Competitive Analysis
Key Competitors:
Other small city cars of the era such as the Daihatsu Cuore, Mitsubishi Minica, Nissan Pao/Figaro (though more niche), and various other Kei-car derived vehicles.
Key Features
Vehicle Strengths:
Compact size for urban maneuverability, fuel efficiency, low purchase price, simplicity of design for easier maintenance.
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform maintenance and repairs themselves, saving on labor costs and increasing vehicle longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and troubleshooting for Suzuki Alto and Daewoo Tico models.
Regional Variations:
Likely covers specifications relevant to markets where these vehicles were sold, including Asia, Europe, and potentially others.
Page Count
Estimated Page Count:
Hundreds (specific count not provided, but implied to be extensive).
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
Likely English (standard for most service manuals of this era).
F5B (for some Alto models), F8D (for Daewoo Tico).
Displacement:
Approximately 0.796 liters (796cc).
Performance
Horsepower Range:
Around 30-40 HP (depending on specific engine variant and emissions regulations).
Torque Range:
Approximately 50-60 Nm (depending on specific engine variant).
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI).
Fuel Type:
Unleaded gasoline.
Cooling System
Cooling Medium:
Engine coolant (typically ethylene glycol based).
Lubrication System
Oil Type Specification:
API SG or higher, SAE 10W-30 or 10W-40 (confirm with specific manual for exact OEM recommendation).
Engine Management
Ignition System:
Electronic ignition (distributorless or with distributor depending on specific year/market).
🔧 Transmission
Standard Transmission
Type:
5-speed manual transmission.
Optional Transmission
Type:
3-speed automatic transmission (less common).
Transmission Fluid
Manual Fluid Specification:
API GL-4, SAE 75W-90 or 80W-90 gear oil (confirm with specific manual).
Automatic Fluid Specification:
Dexron II or equivalent (confirm with specific manual).
📐 Dimensions
Exterior
Length:
Approximately 3200-3300 mm (highly variable by generation and specific market).
Width:
Approximately 1400-1450 mm.
Height:
Approximately 1450-1500 mm.
Weights
Curb Weight:
Around 600-700 kg (depending on specification).
Gross Vehicle Weight Rating:
Typically around 1000-1100 kg.
🛡️ Safety Features
Ratings
Crash Test Results:
Likely minimal or no comprehensive crash test data available from major agencies for this era and vehicle segment, especially for specific market variants. Manual will likely focus on passive safety design rather than test results.
Active Features
Braking System:
Front ventilated discs, rear drums (standard). ABS was an option in later years or on higher trims, but not universally standard.
Passive Features
Seat Belts:
Standard 3-point front seat belts, likely 2-point rear lap belts.
Airbags:
Driver airbag was an option in later models, passenger airbag was rarely offered.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with a cassette player. CD players were rare for this era. Speaker configuration typically 2 front.
Driver Assistance
ABS:
Optional on higher trims or later models.
Power Steering:
Often manual steering; power steering was an option in some markets/trims.
Connectivity
Connectivity Features:
Minimal to non-existent by modern standards. Focus on core mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Approximately every 5,000-7,500 km or 6 months, whichever comes first (consult manual for precise intervals).
Air Filter Replacement:
Every 15,000-20,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000-40,000 km, depending on spark plug type (copper, platinum).
Timing Belt Replacement:
Crucial: For interference engines, replacement is typically recommended every 75,000-100,000 km or 5-7 years. *This engine is likely an interference engine, and timing belt failure would cause catastrophic engine damage. The manual will detail the exact interval and procedure.*
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Confirm color and type in manual (e.g., green, pink).
Potential for oil leaks from seals/gaskets due to age, carbon buildup in combustion chambers, and importance of regular timing belt replacement.
Maintenance Documentation
Manual Utility For Maintenance:
Provides precise fluid capacities, filter part numbers (if listed), and torque specifications essential for correct maintenance procedures.
📚 Vehicle History
Brand Heritage
Suzuki Heritage:
Suzuki is renowned for its small, fuel-efficient, and often robust vehicles, particularly its kei car lineage and compact SUVs.
Daewoo Heritage:
Daewoo Motors was a South Korean manufacturer known for producing licensed versions of General Motors vehicles and developing its own compact and subcompact cars.
Model Evolution
Suzuki Alto Evolution:
The Alto has a long history dating back to the 1970s, evolving through multiple generations, with the 1990s models representing a significant update in design and technology for the era. The Daewoo Tico was essentially a rebadged and slightly modified Suzuki Alto (based on the fourth generation of the Alto).
Production
Manufacturing Locations:
Primarily Japan (Suzuki) and South Korea (Daewoo), with potential assembly in other countries for specific markets.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
These vehicles, particularly the Suzuki Alto, were often recognized for their affordability and fuel efficiency in their respective markets, but not typically for performance or luxury awards.
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