🏷️ Basic Information Identification Make: Kawasaki Model: KDX-200 Year: 1991 Vehicle Type: Dual-Sport Motorcycle Generation Generation: Second Generation (1989-1994) 👋 Introduction Market Position Target Audience: Owners of 1991 Kawasaki KDX-200 seeking comprehensive repair and maintenance information Value Proposition: Provides professional-level technical data and repair guidance, empowering users to maintain and repair their KDX-200 effectively. Competitive Analysis Comparison To Oem: Mirrors or surpasses the depth of information found in official Kawasaki service manuals. Key Features Feature 1: Instant PDF download for immediate access. Feature 2: Printable format for easy workshop use. Feature 3: Combines repair, maintenance, and diagnostics in a single document. 📋 Manual Details Coverage Areas Primary Coverage: Full service, repair, maintenance, and restoration Diagnostic Coverage: Comprehensive diagnostic and repair procedures Electrical Coverage: Detailed troubleshooting and electrical service procedures with wiring diagrams Page Count Page Count: Not explicitly stated, but described as 'comprehensive' and 'detailed' Manual Type Manual Type: Full Service Repair Manual Language Language: English Format File Format: PDF Download Delivery Method: Instant Download Printability: Full Printable Software Requirements: Adobe PDF Reader, WinRAR Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, and troubleshooting Fuel System: Carburetor service, fuel tank, fuel lines Cooling System: Radiator, hoses, coolant specifications Ignition System: Spark plug, ignition coil, CDI unit, timing Transmission: Clutch, gearbox, internal components Suspension: Front forks (Kayaba/Showa), rear shock absorber, linkage Brakes: Front and rear disc brake systems, fluid specifications Electrical System: Wiring diagrams, lighting, battery, charging system, sensors Chassis And Frame: Frame inspection, steering head bearings Wheels And Tires: Wheel bearing service, tire pressure recommendations Bodywork And Trim: Fairings, seat, fenders, graphics Procedures Included Maintenance: Regular service intervals, oil changes, filter replacements, lubrication Repair: Step-by-step repair instructions for all major components Rebuilding: Comprehensive engine, transmission, and suspension rebuild procedures Restoration: Guidance for refurbishing and restoring the motorcycle to original specifications Troubleshooting: Extensive troubleshooting guides for common and uncommon problems Diagnostics: Detailed diagnostic procedures for identifying issues Technical Depth Depth: Suitable for professional technicians and experienced DIY mechanics Detail Level: Detailed sub-steps, notes, cautions, and warnings Illustrations Type Of Illustrations: Detailed illustrations, drawings, and photos Illustration Features: Enlarged insets for detailed part examination Organization Navigation: Numbered table of contents for quick information retrieval 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full printable, ensuring clarity for hard copies Binding Type Binding Type: N/A (Digital Download - Printable) Paper Type Paper Type: N/A (Digital Download - Printable) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 198 cc (Cubic Centimeters) Bore X Stroke: 66.0 x 58.0 mm Compression Ratio: 8.2:1 Valvetrain: ATAC (Automatic Torque Amplification Chamber) system Performance Horsepower: Approximately 35-40 HP (at Crankshaft, estimated) Torque: Not explicitly stated, but characteristic of a potent 2-stroke single Fuel System Carburetor: Keihin PWK33 (likely, common for this model) Fuel Type: Unleaded gasoline (min. 91 octane recommended) Oil Mixture: Pre-mix (50:1 ratio with high-quality 2-stroke oil) Cooling System Cooling Type: Liquid-cooled Ignition Ignition System: Digital CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch: Wet, multiple-disc, cable-actuated Features Gear Ratios: Detailed gear ratios available within the manual Fluid Specifications Transmission Oil: Kawasaki specified gear oil or equivalent (e.g., SAE 80W-90) 📐 Dimensions Exterior Length: Approximately 2180 mm (85.8 in) Width: Approximately 800 mm (31.5 in) Height: Approximately 1230 mm (48.4 in) Weights Dry Weight: Approximately 107 kg (236 lbs) Gross Weight: Not specified, but typically around 120-130 kg with fluids and rider Wheels And Tires Front Tire Size: 80/100-21 48M Rear Tire Size: 110/100-18 64M Wheelbase: Approximately 1440 mm (56.7 in) Fuel Capacity Fuel Tank Capacity: 10 Liters (2.6 Gallons) 🛡️ Safety Features Ratings Safety Ratings: Motorcycles are not typically subject to the same formal safety ratings as cars; focus is on operational safety and design integrity. Active Features Braking System: Hydraulic disc brakes front and rear for effective stopping power. Passive Features Frame Construction: Robust perimeter frame designed for off-road durability and handling. Lighting: Headlight, taillight, and brake light for visibility. 💡 Technology Features Infotainment Infotainment System: N/A (This is a 1991 motorcycle, focuses on mechanical and electrical systems). Driver Assistance Assistance Features: N/A (No electronic driver assistance features typical of modern vehicles). Connectivity Connectivity Features: N/A (No electronic connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 1,000-1,500 miles or annually, as detailed in the manual. Spark Plug Inspection: Inspect at 1,000-mile intervals, replace as needed. Air Filter Cleaning: Clean or replace at regular intervals, especially in dusty conditions. Chain Lubrication Adjustment: Lubricate and adjust drive chain at 500-mile intervals. Coolant Flush: Recommended every 2 years or as per manual specifications. Fluid Specifications Engine Oil Type: High-quality 2-stroke engine oil, mixed with fuel at 50:1 ratio. Brake Fluid: DOT 3 or DOT 4 Hydraulic Brake Fluid (check manual for specific recommendation) Coolant:...