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1991 Mercedes W126 SEL Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W126 SEL Year: 1991 Generation Generation Designation: Second Generation (Facelifted) Codes Chassis Code: W126 Body Style Code: SEL (Special Long Sedan) 👋 Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, and professional technicians seeking definitive repair information for the W126 SEL. Value Proposition: Provides dealership-level repair accuracy and completeness, empowering users to maintain and repair their vehicle efficiently. Competitive Analysis Advantage: Vehicle-specific, factory-authorized content, offering superior accuracy over generic repair guides. Key Features Feature 1: Step-by-step instructions with clear diagrams and illustrations. Feature 2: Comprehensive wiring schematics for accurate electrical troubleshooting. Feature 3: All information contained in a single, easy-to-navigate PDF. Feature 4: Printable pages for use in the workshop without damaging the original file. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, diagnostic, and maintenance for 1991 Mercedes-Benz W126 SEL models. Secondary Coverage: All models and all repairs from A-Z, including specific sub-systems. Page Count Estimated Page Count: Estimated 1500-2500 pages (typical for factory service manuals of this era). Manual Type Type: Factory Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed coverage of engine systems, including diagnostics, repair, and overhaul. Control System: Engine control unit (ECU) diagnostics and calibration. Mechanical: In-depth mechanical system repair and overhaul. Fuel Service: Fuel system diagnostics, repair, and specifications. Emission Control: Emission control systems, diagnostics, and adjustment procedures. Intake Exhaust Cooling: Complete coverage of intake, exhaust, and cooling systems. Lube: Lubrication system maintenance and specifications. Ignition Starting Charging: Ignition, starting, and charging system diagnostics and repair. Auto Transmission: Automatic transmission service, repair, and troubleshooting. Manual Transmission: Coverage for manual transmission variants (if applicable to the specific W126 SEL). Drivetrain: Transfer case, propeller shaft, drive shaft, differential, and axle maintenance and repair. Suspension: Axle, suspension, and wheel alignment procedures and specifications. Tire Wheel: Tire and wheel specifications and service. Brake Control: Brake control systems, including ABS diagnostics and repair. Brakes: Complete brake system service and repair. Parking Brake: Parking brake system maintenance and adjustment. Steering Column: Steering column and tilt/telescope mechanisms. Power Steering: Power steering system diagnostics, repair, and fluid specifications. Air Conditioning: Air conditioning system service, recharge, and repair. Restraint System: Supplemental Restraint System (SRS) components and diagnostics (airbags). Seat Belt: Seat belt system maintenance and repair. Immobilizer: Engine immobilizer system diagnostics and repair (if equipped). Cruise Control: Cruise control system diagnostics and repair. Wiper Washer: Wiper and washer system maintenance and repair. Door Lock: Door lock and central locking system service. Meter Audio Visual: Instrument cluster, meter functions, and audio/visual system diagnostics. Horn: Horn system diagnosis and repair. Windshield Glass Mirror: Windshield, glass, and mirror replacement and service. Instrument Panel: Instrument panel removal, installation, and component repair. Seat: Seat adjustment mechanisms and upholstery repair. Engine Hood Door: Hood and door mechanisms, hinges, and latches. Exterior Interior: Exterior trim, interior trim, and body panel repair. Electrical: Comprehensive electrical system diagnosis and repair. Multiplex Can Communication: Multiplex and CAN communication systems diagnostics (if applicable to this year/model). Procedures Included Maintenance: Regular scheduled maintenance, fluid checks, filter replacements. Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures. Repair: Step-by-step repair instructions for all covered systems. Rebuilds: Complete engine, transmission, and major component rebuild procedures. Specifications: Torque specifications, clearances, fluid capacities, electrical values. Wiring Schematics: Detailed factory wiring diagrams for all electrical systems. Illustrations Diagrams: High-quality illustrations, exploded views, and diagrams for clarity. Technical Depth Depth: Factory level technical depth, covering everything from basic maintenance to advanced diagnostics and complete overhauls. 📊 Manual Specifications File Format File Type: PDF Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible. Requirements: Adobe PDF Reader and WinZip (free online). Print Quality Printability: All pages are printable. Image Scaling: Images and diagrams can be blown up and printed in enlarged copies. Binding Type Binding: Digital (PDF) - No physical binding. Paper Type Paper Type: N/A (Digital format). ⚙️ Engine Specifications Primary Engine Engine Code Typical: M116 (4.2L V8) or M117 (5.0L V8) - common for W126 SEL models. Engine Code Typical Displacement Typical: 4196 cc (4.2L) or 4973 cc (5.0L) Performance Horsepower Typical: Approx. 200-240 hp (depending on specific engine variant and market). Torque Typical: Approx. 240-290 lb-ft (depending on specific engine variant and market). Fuel System Fuel Injection Type: Bosch K-Jetronic or KE-Jetronic (CIS-E) fuel injection. Fuel Type: Premium Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 4-speed automatic transmission (e.g., 4G-TRONIC). Optional Optional Transmission: Manual transmission was generally not offered on SEL models. Features Transmission Fluid Spec: Typically MB 236.1 (e.g., Dexron II or equivalent). 📐 Dimensions Exterior Wheelbase In: 121.1 inches (3075 mm) Overall Length In: 201.1 inches (5108 mm) Weights Curb Weight Lbs Typical: Approx. 4,000-4,300 lbs (1814-1950 kg) 🛡️ Safety Features Ratings Safety Standard: Designed to meet contemporary safety standards of the era. Active Features Active...
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Type: Car
Verkoper:
Sku: 459782
Collecties: ALL Mercedes

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1991 Mercedes W126 SEL Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
W126 SEL
Year:
1991
Generation
Generation Designation:
Second Generation (Facelifted)
Codes
Chassis Code:
W126
Body Style Code:
SEL (Special Long Sedan)
👋 Introduction
Market Position
Target Audience:
Enthusiasts, DIY mechanics, and professional technicians seeking definitive repair information for the W126 SEL.
Value Proposition:
Provides dealership-level repair accuracy and completeness, empowering users to maintain and repair their vehicle efficiently.
Competitive Analysis
Advantage:
Vehicle-specific, factory-authorized content, offering superior accuracy over generic repair guides.
Key Features
Feature 1:
Step-by-step instructions with clear diagrams and illustrations.
Feature 2:
Comprehensive wiring schematics for accurate electrical troubleshooting.
Feature 3:
All information contained in a single, easy-to-navigate PDF.
Feature 4:
Printable pages for use in the workshop without damaging the original file.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, diagnostic, and maintenance for 1991 Mercedes-Benz W126 SEL models.
Secondary Coverage:
All models and all repairs from A-Z, including specific sub-systems.
Page Count
Estimated Page Count:
Estimated 1500-2500 pages (typical for factory service manuals of this era).
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of engine systems, including diagnostics, repair, and overhaul.
Control System:
Engine control unit (ECU) diagnostics and calibration.
Mechanical:
In-depth mechanical system repair and overhaul.
Fuel Service:
Fuel system diagnostics, repair, and specifications.
Emission Control:
Emission control systems, diagnostics, and adjustment procedures.
Intake Exhaust Cooling:
Complete coverage of intake, exhaust, and cooling systems.
Lube:
Lubrication system maintenance and specifications.
Ignition Starting Charging:
Ignition, starting, and charging system diagnostics and repair.
Auto Transmission:
Automatic transmission service, repair, and troubleshooting.
Manual Transmission:
Coverage for manual transmission variants (if applicable to the specific W126 SEL).
Drivetrain:
Transfer case, propeller shaft, drive shaft, differential, and axle maintenance and repair.
Suspension:
Axle, suspension, and wheel alignment procedures and specifications.
Tire Wheel:
Tire and wheel specifications and service.
Brake Control:
Brake control systems, including ABS diagnostics and repair.
Brakes:
Complete brake system service and repair.
Parking Brake:
Parking brake system maintenance and adjustment.
Steering Column:
Steering column and tilt/telescope mechanisms.
Power Steering:
Power steering system diagnostics, repair, and fluid specifications.
Air Conditioning:
Air conditioning system service, recharge, and repair.
Restraint System:
Supplemental Restraint System (SRS) components and diagnostics (airbags).
Seat Belt:
Seat belt system maintenance and repair.
Immobilizer:
Engine immobilizer system diagnostics and repair (if equipped).
Cruise Control:
Cruise control system diagnostics and repair.
Wiper Washer:
Wiper and washer system maintenance and repair.
Door Lock:
Door lock and central locking system service.
Meter Audio Visual:
Instrument cluster, meter functions, and audio/visual system diagnostics.
Horn:
Horn system diagnosis and repair.
Windshield Glass Mirror:
Windshield, glass, and mirror replacement and service.
Instrument Panel:
Instrument panel removal, installation, and component repair.
Seat:
Seat adjustment mechanisms and upholstery repair.
Engine Hood Door:
Hood and door mechanisms, hinges, and latches.
Exterior Interior:
Exterior trim, interior trim, and body panel repair.
Electrical:
Comprehensive electrical system diagnosis and repair.
Multiplex Can Communication:
Multiplex and CAN communication systems diagnostics (if applicable to this year/model).
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid checks, filter replacements.
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures.
Repair:
Step-by-step repair instructions for all covered systems.
Rebuilds:
Complete engine, transmission, and major component rebuild procedures.
Specifications:
Torque specifications, clearances, fluid capacities, electrical values.
Wiring Schematics:
Detailed factory wiring diagrams for all electrical systems.
Illustrations Diagrams:
High-quality illustrations, exploded views, and diagrams for clarity.
Technical Depth
Depth:
Factory level technical depth, covering everything from basic maintenance to advanced diagnostics and complete overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible.
Requirements:
Adobe PDF Reader and WinZip (free online).
Print Quality
Printability:
All pages are printable.
Image Scaling:
Images and diagrams can be blown up and printed in enlarged copies.
Binding Type
Binding:
Digital (PDF) - No physical binding.
Paper Type
Paper Type:
N/A (Digital format).
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
M116 (4.2L V8) or M117 (5.0L V8) - common for W126 SEL models.
Engine Code Typical
Displacement Typical:
4196 cc (4.2L) or 4973 cc (5.0L)
Performance
Horsepower Typical:
Approx. 200-240 hp (depending on specific engine variant and market).
Torque Typical:
Approx. 240-290 lb-ft (depending on specific engine variant and market).
Fuel System
Fuel Injection Type:
Bosch K-Jetronic or KE-Jetronic (CIS-E) fuel injection.
Fuel Type:
Premium Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transmission (e.g., 4G-TRONIC).
Optional
Optional Transmission:
Manual transmission was generally not offered on SEL models.
Features
Transmission Fluid Spec:
Typically MB 236.1 (e.g., Dexron II or equivalent).
📐 Dimensions
Exterior
Wheelbase In:
121.1 inches (3075 mm)
Overall Length In:
201.1 inches (5108 mm)
Weights
Curb Weight Lbs Typical:
Approx. 4,000-4,300 lbs (1814-1950 kg)
🛡️ Safety Features
Ratings
Safety Standard:
Designed to meet contemporary safety standards of the era.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), power-assisted steering.
Passive Features
Passive Safety Features:
Reinforced safety cage, crumple zones, driver and front passenger airbags (often optional or standard depending on market and date of manufacture within 1991), seatbelt pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems (e.g., Becker units), often with cassette player. Optional CD changer might be available.
Driver Assistance
Driver Assistance Features:
ABS, Cruise Control. Limited electronic driver aids compared to modern vehicles.
Connectivity
Connectivity Features:
Basic analog connectivity for power windows, locks, mirrors, and climate control. No digital network connectivity like CAN bus in the modern sense.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 5,000-10,000 miles or 12 months, whichever comes first (check manual for specific recommendation).
Major Service Intervals Typical:
Major services typically recommended at 30,000, 60,000, 90,000 miles, etc.
Fluid Specifications
Engine Oil Spec:
Mobil 1 15W-50 synthetic or equivalent (API SG classification, MB-Approval 229.1 for later specs, or equivalent for the period).
Coolant Spec:
Mercedes-Benz approved coolant (e.g., G05, or equivalent silicate-free coolant).
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Typical Issues:
Component wear (e.g., fuel distributors, idle control valves, blower motor resistors), vacuum hose leaks, wiring harness deterioration, headliner sagging, potential for rust in certain areas.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Mercedes-Benz known for engineering excellence, durability, and luxury.
Model Evolution
W126 Introduction:
The W126 S-Class was introduced in 1979 as the successor to the W116.
W126 Facelift:
Received a significant facelift in 1985, introducing updated styling, improved aerodynamics, and enhanced features, which this 1991 model represents.
Sel Designation:
The 'SEL' designation signifies the long-wheelbase version, providing increased rear legroom and a more luxurious passenger experience.
Production
Production Years:
W126 production ran from 1979 to 1991.
🏆 Awards & Recognition
Recognitions
General Recognition:
The W126 S-Class is widely regarded as one of the finest sedans of its era, celebrated for its build quality, comfort, and durability.
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