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1992-1996 Mitsubishi 3000GT Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Model Code: Z16A (First Generation), Z15A/Z13A (Second Generation) Platform: Mitsubishi GTO platform Generation Generation Name: First Generation (Z16A) Generation Years: 1990-1993 Generation Code: Z16A Generation Name Second: Second Generation (Z15A/Z13A) Generation Years Second: 1994-1999 Generation Code Second: Z15A (AWD), Z13A (FWD) Codes Production Code Engine Base: 6G72 Production Code Engine Twin Turbo: 6G72TT 👋 Introduction Market Position Segment: Sports Coupe / Grand Tourer Unique Selling Proposition: Advanced technology for its era, including twin-turbocharging, all-wheel drive, active aerodynamics, and electronically controlled suspension (ECS) on VR-4 models. Competitive Analysis Primary Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD3S), Chevrolet Corvette (C4/C5) Key Differentiators: Sophisticated AWD system, available active aerodynamics, and powerful V6 engine offered a unique blend of performance and technology. Key Features Performance Options: Available naturally aspirated and twin-turbocharged V6 engines, optional AWD. Handling Features: ECS, Active Aerodynamics, Four-wheel steering (AWS) on early models. Design Features: Sleek, aerodynamic styling with pop-up headlights (first generation) and a sculpted body. 📋 Manual Details Coverage Areas Covered Years: 1992-1996 Covered Models: Mitsubishi 3000GT (USDM), Dodge Stealth (rebadged) Covered Trims: Base, SL, VR-4, Spyder VR-4 Page Count Estimated Page Count: 2000+ pages (comprehensive) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: V6 engine assembly, cylinder heads, pistons, crankshaft, valvetrain, lubrication system, cooling system Engine Performance: Fuel injection, ignition system, emissions control, turbocharging (twin-turbo models) Transmission Manual: Clutch, gearbox, internal components, shifter mechanism Transmission Automatic: Automatic transmission assembly, torque converter, hydraulic control, electronic control unit (ECU) Drivetrain: Front wheel drive (FWD), All wheel drive (AWD) system, viscous coupling unit, rear differential Suspension: Front suspension (MacPherson strut), Rear suspension (multi-link), ECS (Electronic Control Suspension) system Steering: Power steering system, steering column, steering gear/rack and pinion Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), parking brake Electrical System: Battery, charging system, starting system, lighting, fuses, relays Body And Frame: Body panel repair, interior trim, exterior trim, glass replacement, underbody protection HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, components, refrigerant servicing Body Electronics: Power windows, power locks, mirrors, alarm system, cruise control Procedures Included Maintenance Schedule: Routine maintenance checks, oil changes, filter replacements, belt inspection Diagnostic Procedures: Troubleshooting flowcharts, symptom-based diagnosis, DTC (Diagnostic Trouble Code) interpretation Repair Procedures: Step-by-step disassembly and reassembly instructions for all major components Overhaul Procedures: Complete engine and transmission rebuild instructions Special Tools: Identification of required specialized tools for specific repairs Torque Specifications: Detailed torque values for all critical fasteners Wiring Diagrams: Comprehensive electrical schematics for all systems Specifications And Tolerances: Engine clearances, bearing play, brake rotor runout, etc. Technical Depth Depth: Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts Diagnostic Capability: Advanced electronic diagnostics, sensor data interpretation, ECU logic Rebuild Capability: Full rebuild procedures for powertrain, suspension, and braking systems 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content for quick information retrieval Print Quality Image Resolution: High-resolution scans of original diagrams and illustrations Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 Engine Code: 6G72 Displacement: 3.0 Liters (2972 cc) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio Na: 8.9:1 Valve Train: SOHC (Single Overhead Camshaft) 12-valve or DOHC (Double Overhead Camshaft) 24-valve Performance Horsepower Na: 222 hp @ 6000 rpm Torque Na: 205 lb-ft @ 4500 rpm Engine Type Twin Turbo: Twin-Turbocharged V6 Engine Code Twin Turbo: 6G72TT Compression Ratio Tt: 8.0:1 Valve Train Tt: DOHC 24-valve Horsepower Tt: 300 hp @ 6000 rpm (1992-1993), 320 hp @ 6000 rpm (1994-1996) Torque Tt: 300 lb-ft @ 2500 rpm (1992-1993), 315 lb-ft @ 2500 rpm (1994-1996) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium Gasoline Fuel Pump Pressure: 42-49 psi (300-340 kPa) 🔧 Transmission Standard Type Na: 5-speed Manual Transmission (for naturally aspirated models) Type Tt Early: 6-speed Manual Transmission (for early VR-4 models) Type Tt Later: 6-speed Manual Transmission (with improved gear ratios for later VR-4 models) Optional Type Automatic: 4-speed Automatic Transmission with Electronic Control Features Clutch Type: Hydraulic, Single Dry Plate (Manual) AWD System: Full-time Active All-Wheel Drive with Viscous Coupling Unit and Planetary Gear Center Differential (VR-4 models) Manual Transmission Fluid Type: API GL-4 or GL-5, SAE 75W-90 Synthetic Gear Oil Automatic Transmission Fluid Type: Diamond SP-III ATF 📐 Dimensions Exterior Length: 4600 mm (181.1 in) Width: 1840 mm (72.4 in) Height: 1250 mm (49.2 in) Wheelbase: 2500 mm (98.4 in) Front Track: 1575 mm (62.0 in) Rear Track: 1565 mm (61.6 in) Weights Curb Weight Na: 1560 kg (3439 lbs) Curb Weight Vr4: 1690 kg (3726 lbs) Gross Vehicle Weight Rating Gvwr: 2050 kg (4519 lbs) (approx.) Towing Capacity: Not Recommended 🛡️ Safety Features Ratings...
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Sku: 396237
Collecties: ALL Mitsubishi

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1992-1996 Mitsubishi 3000GT Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT
Model Code:
Z16A (First Generation), Z15A/Z13A (Second Generation)
Platform:
Mitsubishi GTO platform
Generation
Generation Name:
First Generation (Z16A)
Generation Years:
1990-1993
Generation Code:
Z16A
Generation Name Second:
Second Generation (Z15A/Z13A)
Generation Years Second:
1994-1999
Generation Code Second:
Z15A (AWD), Z13A (FWD)
Codes
Production Code Engine Base:
6G72
Production Code Engine Twin Turbo:
6G72TT
👋 Introduction
Market Position
Segment:
Sports Coupe / Grand Tourer
Unique Selling Proposition:
Advanced technology for its era, including twin-turbocharging, all-wheel drive, active aerodynamics, and electronically controlled suspension (ECS) on VR-4 models.
Competitive Analysis
Primary Competitors:
Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD3S), Chevrolet Corvette (C4/C5)
Key Differentiators:
Sophisticated AWD system, available active aerodynamics, and powerful V6 engine offered a unique blend of performance and technology.
Key Features
Performance Options:
Available naturally aspirated and twin-turbocharged V6 engines, optional AWD.
Handling Features:
ECS, Active Aerodynamics, Four-wheel steering (AWS) on early models.
Design Features:
Sleek, aerodynamic styling with pop-up headlights (first generation) and a sculpted body.
📋 Manual Details
Coverage Areas
Covered Years:
1992-1996
Covered Models:
Mitsubishi 3000GT (USDM), Dodge Stealth (rebadged)
Covered Trims:
Base, SL, VR-4, Spyder VR-4
Page Count
Estimated Page Count:
2000+ pages (comprehensive)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
V6 engine assembly, cylinder heads, pistons, crankshaft, valvetrain, lubrication system, cooling system
Engine Performance:
Fuel injection, ignition system, emissions control, turbocharging (twin-turbo models)
Transmission Manual:
Clutch, gearbox, internal components, shifter mechanism
Transmission Automatic:
Automatic transmission assembly, torque converter, hydraulic control, electronic control unit (ECU)
Drivetrain:
Front wheel drive (FWD), All wheel drive (AWD) system, viscous coupling unit, rear differential
Suspension:
Front suspension (MacPherson strut), Rear suspension (multi-link), ECS (Electronic Control Suspension) system
Steering:
Power steering system, steering column, steering gear/rack and pinion
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), parking brake
Electrical System:
Battery, charging system, starting system, lighting, fuses, relays
Body And Frame:
Body panel repair, interior trim, exterior trim, glass replacement, underbody protection
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, components, refrigerant servicing
Body Electronics:
Power windows, power locks, mirrors, alarm system, cruise control
Procedures Included
Maintenance Schedule:
Routine maintenance checks, oil changes, filter replacements, belt inspection
Diagnostic Procedures:
Troubleshooting flowcharts, symptom-based diagnosis, DTC (Diagnostic Trouble Code) interpretation
Repair Procedures:
Step-by-step disassembly and reassembly instructions for all major components
Overhaul Procedures:
Complete engine and transmission rebuild instructions
Special Tools:
Identification of required specialized tools for specific repairs
Torque Specifications:
Detailed torque values for all critical fasteners
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Specifications And Tolerances:
Engine clearances, bearing play, brake rotor runout, etc.
Technical Depth
Depth:
Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts
Diagnostic Capability:
Advanced electronic diagnostics, sensor data interpretation, ECU logic
Rebuild Capability:
Full rebuild procedures for powertrain, suspension, and braking systems
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality
Image Resolution:
High-resolution scans of original diagrams and illustrations
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6
Engine Code:
6G72
Displacement:
3.0 Liters (2972 cc)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio Na:
8.9:1
Valve Train:
SOHC (Single Overhead Camshaft) 12-valve or DOHC (Double Overhead Camshaft) 24-valve
Performance
Horsepower Na:
222 hp @ 6000 rpm
Torque Na:
205 lb-ft @ 4500 rpm
Engine Type Twin Turbo:
Twin-Turbocharged V6
Engine Code Twin Turbo:
6G72TT
Compression Ratio Tt:
8.0:1
Valve Train Tt:
DOHC 24-valve
Horsepower Tt:
300 hp @ 6000 rpm (1992-1993), 320 hp @ 6000 rpm (1994-1996)
Torque Tt:
300 lb-ft @ 2500 rpm (1992-1993), 315 lb-ft @ 2500 rpm (1994-1996)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium Gasoline
Fuel Pump Pressure:
42-49 psi (300-340 kPa)
🔧 Transmission
Standard
Type Na:
5-speed Manual Transmission (for naturally aspirated models)
Type Tt Early:
6-speed Manual Transmission (for early VR-4 models)
Type Tt Later:
6-speed Manual Transmission (with improved gear ratios for later VR-4 models)
Optional
Type Automatic:
4-speed Automatic Transmission with Electronic Control
Features
Clutch Type:
Hydraulic, Single Dry Plate (Manual)
AWD System:
Full-time Active All-Wheel Drive with Viscous Coupling Unit and Planetary Gear Center Differential (VR-4 models)
Manual Transmission Fluid Type:
API GL-4 or GL-5, SAE 75W-90 Synthetic Gear Oil
Automatic Transmission Fluid Type:
Diamond SP-III ATF
📐 Dimensions
Exterior
Length:
4600 mm (181.1 in)
Width:
1840 mm (72.4 in)
Height:
1250 mm (49.2 in)
Wheelbase:
2500 mm (98.4 in)
Front Track:
1575 mm (62.0 in)
Rear Track:
1565 mm (61.6 in)
Weights
Curb Weight Na:
1560 kg (3439 lbs)
Curb Weight Vr4:
1690 kg (3726 lbs)
Gross Vehicle Weight Rating Gvwr:
2050 kg (4519 lbs) (approx.)
Towing Capacity:
Not Recommended
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Not explicitly rated for this era by NHTSA, but modern testing would likely show moderate protection.
NHTSA Passenger Front Impact:
Not explicitly rated for this era by NHTSA, but modern testing would likely show moderate protection.
Active Features
ABS:
Standard on VR-4, optional on SL (4-wheel ABS)
Traction Control:
Available on VR-4 models
Aws:
Active Four-Wheel Steering (AWS) on 1991-1993 VR-4 models
Passive Features
Airbags:
Driver and passenger airbags (standard on most trims by 1994-1996)
Seatbelts:
3-point front seatbelts with pretensioners, rear lap and shoulder belts
Crumple Zones:
Designed with front and rear crumple zones for impact energy absorption.
💡 Technology Features
Infotainment
Audio System:
Premium Mitsubishi AM/FM stereo with cassette tape player and optional CD player. Some models featured an equalizer and amplifier.
Climate Control:
Automatic climate control available on SL and VR-4 trims, offering precise temperature and fan speed management.
Driver Assistance
Active Aero Control:
Active front spoiler and adjustable rear wing that changed angle based on speed to optimize downforce and reduce drag.
Ecs System:
Electronic Control Suspension allowed drivers to select between 'Sport' and 'Comfort' modes, adjusting damping rates.
Aws System:
Active Four-Wheel Steering (AWS) on early models improved low-speed maneuverability and high-speed stability.
Connectivity
Early Electronic Features:
Remote keyless entry (on later models), power everything (windows, locks, mirrors), cruise control.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first.
Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 30,000 miles (48,000 km).
Timing Belt Replacement:
Critical: Every 60,000 miles (96,000 km) or 4 years (for 6G72TT DOHC engines). Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type Na:
API SG or higher, SAE 10W-30 (or 5W-30 in very cold climates).
Engine Oil Type Tt:
API SG or higher, SAE 10W-30 (or 5W-30 in very cold climates) - Synthetic recommended for turbos.
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors) - 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Mitsubishi PSF or Dexron-III ATF.
Known Issues
Head Gaskets:
Susceptible to head gasket failure, particularly the rear bank on DOHC engines due to heat and exhaust routing. Regular coolant checks and timely timing belt service are crucial.
Tdc Sensors:
Crankshaft and Camshaft position sensors can fail, leading to starting issues or stalling.
Ecs Components:
Electronic Control Suspension (ECS) system components, especially the struts and control modules, can be prone to failure or malfunction over time. Finding replacement parts can be challenging.
Active Aero:
The active aerodynamics system (wing and spoiler actuation) can experience issues with motors, sensors, or control units.
Turbocharger Issues:
Original turbochargers (if not properly maintained) can develop leaks, bearing wear, or wastegate issues. Proper warm-up and cool-down procedures are essential.
Interior Wear:
Aging interior plastics, seat wear, and dashboard delamination can occur, common for vehicles of this vintage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Heritage Focus:
Known for its engineering prowess, particularly in turbocharged engines and all-wheel-drive systems (e.g., Lancer Evolution).
Model Evolution
Initial Launch:
Introduced in 1990 as a flagship sports coupe.
First Generation Changes:
Pop-up headlights, active aerodynamics (active front spoiler and rear wing), ECS, and AWS (on VR-4).
Second Generation Changes:
Revised styling (fixed headlights), updated interior, increased horsepower for twin-turbo models, deletion of AWS, and retention of ECS and active aerodynamics.
Spyder Variant:
Introduction of the retractable hardtop Spyder model.
Production
Production Period:
1990-1999
Manufacturing Location:
Japan
Sales Performance:
Initial strong sales, particularly for VR-4 models, but sales declined in later years due to high cost and increased competition.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Included on Car and Driver's Ten Best list in 1992.
Road And Track:
Praised by Road & Track for its advanced technology and performance, particularly the VR-4.
Certifications
Epa Fuel Economy:
Specific MPG ratings vary by model year and transmission; typically around 15-17 MPG city and 20-23 MPG highway for VR-4 models.
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