BMW 325 325i 1992-1998 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: 325i Chassis Code: E36 Model Years Covered: 1992, 1993, 1994, 1995, 1996, 1997, 1998 👋 Introduction Market Position Market Segment: Entry-level luxury sport sedan Target Audience: Enthusiasts, DIY mechanics, owners seeking to maintain and repair their vehicle. Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus ES, Infiniti G20 Key Features Vehicle Driving Dynamics: Renowned for its balanced chassis, rear-wheel drive dynamics, and engaging driving experience. Build Quality: Typical BMW build quality with durable materials and precise engineering. Key Features Manual Utility: Indispensable resource for maintaining and repairing the E36 325i, saving significant costs on professional servicing. Accuracy: Based on official BMW service procedures and technical information. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service, Repair, and Workshop Procedures Secondary Coverage: Maintenance Schedules, Diagnostic Procedures, Troubleshooting Guides Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Factory-Style Service and Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, timing, lubrication, cooling, fuel injection (Bosch Motronic), emissions control Transmission: Manual (Getrag 260) and Automatic (ZF 4HP22) transmission service, overhaul, diagnosis, fluid specifications Drivetrain: Rear differential, driveshaft, CV joints, wheel bearings Suspension: Front struts, rear multi-link suspension, shock absorbers, bushings, alignment specifications Brakes: Front and rear disc brakes (ABS systems included), brake fluid specifications, bleeding procedures, caliper and rotor service Steering: Power steering system service, steering rack, tie rods, fluid specifications Electrical: Complete wiring diagrams, battery, alternator, starter, lighting systems, instrument cluster, ignition system, fuses and relays Body: Body panel removal and installation, doors, windows, locks, mirrors, bumpers, trim, convertible top operation (if applicable) HVAC: Air conditioning system service, heater core, blower motor, climate control operation Interior: Seat removal and installation, dashboard, center console, upholstery Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspection and replacement Repair: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds, electrical component diagnosis and replacement Troubleshooting: Diagnostic flowcharts, fault code interpretation, symptom-based troubleshooting guides Diagnostics: OBD-II (On-Board Diagnostics II) system explanation and diagnostic procedures, sensor testing Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics and bodywork repair. 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality: High-resolution, printable pages with clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M50B25 / M52B25 Engine Type: Inline 6-cylinder, DOHC (Double Overhead Camshafts) Displacement: 2.5 Liters (2494 cc) Performance Horsepower Est: 189 hp @ 5900 rpm (M50) / 192 hp @ 5900 rpm (M52) Torque Est: 181 lb-ft @ 4200 rpm (M50) / 181 lb-ft @ 4200 rpm (M52) Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Cooling System Coolant Type: BMW Blue Coolant (G48 ethylene glycol based) or equivalent Coolant Capacity Est: 8.5 Liters (8.9 US Quarts) 🔧 Transmission Standard Transmission Type: 5-speed Manual (Getrag 260) Optional Transmission Type: 4-speed Automatic (ZF 4HP22) Features Clutch Type: Hydraulically actuated single-plate dry clutch Automatic Transmission Features: Sport and Economy modes (on some later models) Fluid Specifications Manual Transmission Fluid: Dexron II/III ATF or GL-4 Gear Oil (check manual for specific weights) Automatic Transmission Fluid: Dexron III ATF 📐 Dimensions Exterior Length: Approx. 174.5 inches (4432 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 54.7 inches (1390 mm) Wheelbase: Approx. 106.1 inches (2695 mm) Weights Curb Weight Est: Approx. 3200-3400 lbs (1450-1540 kg) 🛡️ Safety Features Ratings Crash Test Ratings: NHTSA: Frontal impact 4 stars (driver and passenger). IIHS: Not rated or limited data for this era. Active Features Anti Lock Brakes: Standard ABS (Anti-lock Braking System) Passive Features Airbags: Driver and front passenger airbags Seatbelts: Front three-point inertia-reel seatbelts with pretensioners 💡 Technology Features Infotainment Radio System: Factory AM/FM cassette or CD player, optional premium sound systems (e.g., Harman Kardon). On Board Computer: Optional OBC with features like MPG, range, and diagnostics. Prone to LCD display failure. Driver Assistance Cruise Control: Standard or optional cruise control system. Connectivity Phone Integration: Optional dealer-installed cellular phone kits were available. 🔧 Maintenance Service Intervals Oil Change Interval Est: Every 7,500 - 10,000 miles or 12 months (synthetic oil recommended) Coolant Flush Interval Est: Every 2-3 years or 30,000 miles Spark Plug Replacement Interval Est: Every 60,000 miles (if using appropriate iridium/platinum plugs) Brake Fluid Flush Interval Est: Every 2 years Fluid Specifications Engine Oil Specification: SAE 5W-30 or 5W-40 Synthetic (API SJ or higher, BMW LL-01 approved oil recommended for M52 engines) Engine Oil Capacity: Approx. 6.5 Liters (6.9 US Quarts) Known Issues Cooling System: Water pump failures, thermostat housing leaks, radiator leaks, cracked expansion tanks, heater core leaks (common on E36 models). Suspension: Worn front control arm bushings...
BMW Blue Coolant (G48 ethylene glycol based) or equivalent
Coolant Capacity Est:
8.5 Liters (8.9 US Quarts)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (Getrag 260)
Optional
Transmission Type:
4-speed Automatic (ZF 4HP22)
Features
Clutch Type:
Hydraulically actuated single-plate dry clutch
Automatic Transmission Features:
Sport and Economy modes (on some later models)
Fluid Specifications
Manual Transmission Fluid:
Dexron II/III ATF or GL-4 Gear Oil (check manual for specific weights)
Automatic Transmission Fluid:
Dexron III ATF
📐 Dimensions
Exterior
Length:
Approx. 174.5 inches (4432 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 54.7 inches (1390 mm)
Wheelbase:
Approx. 106.1 inches (2695 mm)
Weights
Curb Weight Est:
Approx. 3200-3400 lbs (1450-1540 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
NHTSA: Frontal impact 4 stars (driver and passenger). IIHS: Not rated or limited data for this era.
Active Features
Anti Lock Brakes:
Standard ABS (Anti-lock Braking System)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Front three-point inertia-reel seatbelts with pretensioners
💡 Technology Features
Infotainment
Radio System:
Factory AM/FM cassette or CD player, optional premium sound systems (e.g., Harman Kardon).
On Board Computer:
Optional OBC with features like MPG, range, and diagnostics. Prone to LCD display failure.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Connectivity
Phone Integration:
Optional dealer-installed cellular phone kits were available.
🔧 Maintenance
Service Intervals
Oil Change Interval Est:
Every 7,500 - 10,000 miles or 12 months (synthetic oil recommended)
Coolant Flush Interval Est:
Every 2-3 years or 30,000 miles
Spark Plug Replacement Interval Est:
Every 60,000 miles (if using appropriate iridium/platinum plugs)
Brake Fluid Flush Interval Est:
Every 2 years
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 5W-40 Synthetic (API SJ or higher, BMW LL-01 approved oil recommended for M52 engines)
Engine Oil Capacity:
Approx. 6.5 Liters (6.9 US Quarts)
Known Issues
Cooling System:
Water pump failures, thermostat housing leaks, radiator leaks, cracked expansion tanks, heater core leaks (common on E36 models).
Suspension:
Worn front control arm bushings (vibrations), rear trailing arm bushings (handling issues), strut mount wear.
Electrical:
Door lock actuator failures, OBC (On-Board Computer) pixelation, VANOS (Variable Valve Timing) rattle (on M52 engines).
Fuel System:
Fuel pump failure, injector issues.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW, Bayerische Motoren Werke AG, has a long-standing reputation for building performance-oriented luxury vehicles with a focus on driving pleasure.
Model Evolution
E36 Generation:
The E36 generation of the 3 Series, introduced in 1990 (as a 1992 model in North America), was a significant evolution from the E30, featuring a more modern design, improved aerodynamics, and advanced suspension technology.
325I Positioning:
The 325i was a popular mid-range model within the E36 lineup, offering a strong balance of performance and luxury, slotting below the M3 and above the 318i.
Production
Production Years Global:
1990-1999
Production Years North America:
1992-1995 (for 325i), followed by 328i for later E36 years.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E36 3 Series, including models like the 325i and 328i, was a frequent recipient of Car and Driver's '10Best' lists during its production run, lauded for its driving dynamics.
Ratings
Consumer Reports:
Generally rated well for reliability and performance by automotive publications, though specific model years and common issues should be researched.
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