🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Code: FD3S (Third Generation) Generation Generation Designation: Third Generation Generation Years: 1992-2002 Codes Covered Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 👋 Introduction Market Position Segment: Sports Car / Grand Tourer Target Audience: Enthusiast owners, independent repair shops, performance tuners Competitive Analysis Key Rivals: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mitsubishi 3000GT/GTO, Porsche 968 Key Features Unique Selling Proposition: Sequential twin-turbo rotary engine, balanced chassis, iconic styling Manual Value Proposition: Essential resource for maintaining and repairing the unique rotary engine and advanced systems of the FD RX-7, crucial for longevity and performance. 📋 Manual Details Coverage Areas Primary Coverage: North American and Japanese Market Models Secondary Coverage: European and Australian Market Models (may have regional variations not explicitly detailed) Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Rotary Engine (13B-REW), Fuel System, Ignition System, Exhaust System, Lubrication System, Cooling System, Transmission (Manual & Automatic), Drivetrain (Rear Wheel Drive) Chassis: Suspension (Front & Rear), Steering System, Brakes (ABS, Front & Rear Components), Wheels & Tires Body And Electrical: Body Panels & Structure, Interior Trim, HVAC System, Lighting System, Instrumentation, Power Accessories, Wiring Diagrams, ECUs, SRS (Airbag) System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (Engine Oil, Transmission Fluid, Brake Fluid, Coolant), Filter Replacements, Spark Plug Replacement, Belt Inspection/Replacement Repair: Engine Overhaul (Apex Seal Replacement, Rotor Housing Inspection), Turbocharger Repair/Replacement, Fuel Injector Servicing, Transmission Rebuilding, Brake Component Replacement, Suspension Bushing Replacement, Electrical Component Diagnosis and Repair Diagnostics And Troubleshooting: Engine Performance Issues, Misfires, Overheating, Electrical Faults, HVAC Problems, DTC (Diagnostic Trouble Code) Interpretation Technical Depth Depth: Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (allows for quick keyword lookups) Print Quality Printability: Printable (can be printed page by page or as a complete document) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Twin-Rotor, Wankel Rotary Aspiration: Sequential Twin-Turbocharged Displacement: 1.3 Liters (654cc x 2) Performance Horsepower Early Models: 252 hp @ 6500 rpm Horsepower Later Models: 280 hp @ 6500 rpm (JDM) / 255 hp (USDM, 1994-1995) Torque Early Models: 217 lb-ft @ 3500 rpm Torque Later Models: 246 lb-ft @ 5000 rpm (JDM) / 217 lb-ft (USDM, 1994-1995) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (premium recommended) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic (Limited availability, less desirable for enthusiasts) Features Manual Gear Ratios Example: 1st: 3.483, 2nd: 2.015, 3rd: 1.393, 4th: 1.000, 5th: 0.762, Final Drive: 4.300 (Varies slightly by year/market) Manual Fluid Type: GL-1 or GL-4 SAE 75W-90 Gear Oil (Refer to specific model year for exact specifications) Automatic Fluid Type: Mazda ATF J-M3 or equivalent (Refer to specific model year) 📐 Dimensions Exterior Length: 4295-4300 mm (approx.) Width: 1750-1755 mm (approx.) Height: 1230-1235 mm (approx.) Wheelbase: 2505 mm (approx.) Weights Curb Weight: 1300-1400 kg (approx., varies by trim and equipment) Gross Vehicle Weight: 1600-1650 kg (approx.) 🛡️ Safety Features Ratings Ntsa Rating Example: Not prominently rated by NHTSA in its contemporary era due to different testing standards. Focus was on active safety. Active Features Braking System: 4-wheel disc brakes, ABS (Anti-lock Braking System) standard on most models Traction Control: Optional on some later models Passive Features Airbags: Driver and passenger airbags standard Seat Belts: 3-point front seat belts with pretensioners Chassis Structure: Reinforced safety cell, crumple zones 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player with optional Bose premium sound system. Instrumentation: Comprehensive gauge cluster including tachometer, speedometer, boost gauge, oil pressure, water temperature, and fuel level. Driver Assistance ABS: Standard Anti-lock Braking System (ABS) on most models for enhanced braking control. Connectivity Cruise Control: Standard cruise control system for highway driving. Power Accessories: Power windows, power locks, and power mirrors were standard or optional depending on trim. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 miles or 3-6 months (severe use requires more frequent changes, especially for rotary engines). Spark Plugs: Replace at 30,000-60,000 miles depending on type (platinum, iridium). Crucial for rotary engine health. Timing Belt Alternatives: Rotary engines do not have timing belts; they have a three-lobe rotor that rotates, driven by the crankshaft and eccentric shaft. Coolant Flush: Every 2-3 years or 30,000 miles. Fluid Specifications Engine Oil Type: API SG/SH or higher, Viscosity 10W-30 or 10W-40 recommended. Rotary specific oil or oil with high ZDDP content is often preferred. Engine Oil Capacity: 4.5 - 5.0 Liters (approx. with filter) Coolant Type: Ethylene...