🏷️ Basic Information Identification Make: Dodge Model: W350 Year: 1992 Codes Platform: DR Chassis Code: W350 👋 Introduction Market Position Vehicle Class: Heavy Duty Pickup Truck Target Audience: Commercial users, tradespeople, fleet owners, serious DIY mechanics Competitive Analysis Competitors: Ford F-250/F-350, Chevrolet/GMC C/K 2500/3500 Key Features Robustness: Renowned for its rugged construction and heavy-duty capabilities Engine Options: Choice between the potent 5.9L Magnum V8 and the legendary 5.9L Cummins Turbo Diesel 📋 Manual Details Coverage Areas Primary Coverage: 1992 Dodge W350 Service & Repair Engine Coverage: 5.9L V8 Magnum, 5.9L Cummins Turbo Diesel Transmission Coverage: A518 Automatic, NV4500 Manual Drivetrain Coverage: 2WD, 4WD (Part-time) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Software Language Language: English Format Format: Digital Software (likely PDF or proprietary viewer) 📖 Manual Coverage Systems Covered Engine Mechanical: Disassembly, inspection, assembly, torque specifications, timing, cooling, lubrication Engine Fuel System: Gasoline Injection (MPI), Diesel Injection Pump and Injectors Engine Ignition System: Distributor ignition system, spark plugs, coils, timing Transmission Automatic: A518: Component identification, hydraulic controls, torque converter, valve body, overhaul procedures Transmission Manual: NV4500: Gearbox assembly, clutch, flywheel, overhaul procedures Drivetrain: Transfer case (New Process NP205 for 4x4), driveshafts, U-joints, rear axle, front axle (if applicable) Suspension: Front: Independent Front Suspension (IFS) with torsion bars; Rear: Leaf springs Steering: Power steering system, steering gear, tie rods, alignment specifications Brakes: Front: Disc brakes; Rear: Drum brakes. ABS (if equipped), hydraulic system, parking brake Electrical System: Battery, charging system (alternator), starting system (starter), lighting, accessories, wiring diagrams HVAC: Heating, Ventilation, and Air Conditioning system components and service Body And Frame: Body panels, doors, interior trim, frame construction, corrosion protection Diagnostics: Troubleshooting guides, symptom charts, diagnostic trouble codes (DTCs) if applicable Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks, lubrication points, belt inspection Troubleshooting: Step-by-step diagnostic procedures for common issues Repair Procedures: Detailed, illustrated instructions for component removal, repair, and installation Rebuild Procedures: Complete overhaul instructions for engines and transmissions Alignment: Wheel alignment specifications and procedures Wiring Diagrams: Comprehensive electrical system schematics Technical Depth Depth: Comprehensive (factory-level detail) Detail Level: Includes disassembly, assembly, specifications, and diagnostic information for major components 📊 Manual Specifications File Format Digital Format: Likely a compiled digital archive or executable application. Searchable text is probable. Print Quality Printability: Designed for digital viewing, but printable pages would be a feature. Binding Type Binding: N/A (Digital Software) Paper Type Paper: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Gasoline Engine: 5.9L (360 cu in) V8 Magnum Diesel Engine: 5.9L (359 cu in) Cummins Turbo Diesel (12-valve, mechanically injected) Performance Gasoline Horsepower: ~230 hp @ 4000 rpm Gasoline Torque: ~330 lb-ft @ 3200 rpm Diesel Horsepower: ~160-180 hp @ 2500 rpm (varies by rating) Diesel Torque: ~400-420 lb-ft @ 1700 rpm (varies by rating) Fuel System Gasoline Fuel Injection: Multi-Point Fuel Injection (MPI) Diesel Fuel System: Bosch inline fuel injection pump, mechanical injectors Cooling System Coolant Type: Ethylene Glycol based (e.g., Mopar Antifreeze/Coolant) Lubrication Oil Type Gasoline: API SG, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temp) Oil Type Diesel: API CD or CE, SAE 15W-40 (diesel specific) Oil Capacity Gasoline Oil Capacity V8: 5 Quarts (4.7 Liters) with filter Oil Capacity Diesel Oil Capacity Cummins: 12 Quarts (11.4 Liters) with filter 🔧 Transmission Standard Automatic: A518 TorqueFlite (3-speed with overdrive) Optional Manual: New Venture Gear NV4500 (5-speed manual) Features Automatic Fluid Type: ATF+3 (or equivalent, e.g., ATF Dexron III) Manual Fluid Type: API GL-4 or GL-5, SAE 75W-90 or 80W-90 Gear Oil 📐 Dimensions Exterior Wheelbase Single Rear Wheel: 131 inches (3327 mm) Wheelbase Dually: 131 inches (3327 mm) or 149 inches (3785 mm) Body Styles: Standard Cab, Extended Cab (Club Cab) Weights Gvwr: Up to 10,000 lbs (depending on configuration) 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available official NHTSA crash test data for this specific year and heavy-duty configuration. Active Features ABS: Available on rear wheels only for some models, optional four-wheel ABS on certain configurations. Passive Features Seatbelts: Three-point front seat belts 💡 Technology Features Infotainment Audio System: Factory AM/FM radio, cassette player, optional CD player (early generations) Gauges: Basic analog gauges for speed, RPM, fuel, oil pressure, coolant temperature. Some may have tachometers. Driver Assistance Cruise Control: Optional Connectivity Power Options: Optional power windows and door locks on higher trim levels. 🔧 Maintenance Service Intervals Oil Change Gasoline: Every 3,000-5,000 miles or 3-6 months, whichever comes first. Oil Change Diesel: Every 5,000-7,500 miles or 6 months, whichever comes first (using diesel-rated oil). Transmission Fluid Change: Every 30,000-60,000 miles for automatic; Check manual for manual transmission fluid change intervals. Coolant Flush: Every 30,000 miles or 2 years. Fluid Specifications Brake Fluid Type: DOT 3 Power Steering Fluid: ATF+3 (or equivalent) Transfer Case Fluid: New Process NP205: ATF (Dexron II/III) Rear...
Ethylene Glycol based (e.g., Mopar Antifreeze/Coolant)
Lubrication
Oil Type Gasoline:
API SG, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temp)
Oil Type Diesel:
API CD or CE, SAE 15W-40 (diesel specific)
Oil Capacity Gasoline
Oil Capacity V8:
5 Quarts (4.7 Liters) with filter
Oil Capacity Diesel
Oil Capacity Cummins:
12 Quarts (11.4 Liters) with filter
🔧 Transmission
Standard
Automatic:
A518 TorqueFlite (3-speed with overdrive)
Optional
Manual:
New Venture Gear NV4500 (5-speed manual)
Features
Automatic Fluid Type:
ATF+3 (or equivalent, e.g., ATF Dexron III)
Manual Fluid Type:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 Gear Oil
📐 Dimensions
Exterior
Wheelbase Single Rear Wheel:
131 inches (3327 mm)
Wheelbase Dually:
131 inches (3327 mm) or 149 inches (3785 mm)
Body Styles:
Standard Cab, Extended Cab (Club Cab)
Weights
Gvwr:
Up to 10,000 lbs (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available official NHTSA crash test data for this specific year and heavy-duty configuration.
Active Features
ABS:
Available on rear wheels only for some models, optional four-wheel ABS on certain configurations.
Passive Features
Seatbelts:
Three-point front seat belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, cassette player, optional CD player (early generations)
Gauges:
Basic analog gauges for speed, RPM, fuel, oil pressure, coolant temperature. Some may have tachometers.
Driver Assistance
Cruise Control:
Optional
Connectivity
Power Options:
Optional power windows and door locks on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Gasoline:
Every 3,000-5,000 miles or 3-6 months, whichever comes first.
Oil Change Diesel:
Every 5,000-7,500 miles or 6 months, whichever comes first (using diesel-rated oil).
Transmission Fluid Change:
Every 30,000-60,000 miles for automatic; Check manual for manual transmission fluid change intervals.
Coolant Flush:
Every 30,000 miles or 2 years.
Fluid Specifications
Brake Fluid Type:
DOT 3
Power Steering Fluid:
ATF+3 (or equivalent)
Transfer Case Fluid:
New Process NP205: ATF (Dexron II/III)
Rear Axle Fluid:
API GL-5, SAE 75W-90 or 80W-90 (check differential cover for specific requirements)
Known Issues
Diesel Injection Pump:
Potential for aging seals on the Bosch VE injection pump (common on earlier 12V Cummins).
Frame Rust:
Corrosion, particularly in areas with road salt, can affect frame rails and body mounts.
Exhaust Manifold Cracks:
Cracks in the exhaust manifold are not uncommon, especially on the Cummins diesel due to thermal cycling.
A518 Transmission:
Early versions could experience issues with the torque converter lock-up clutch or valve body.
Suspension Wear:
Torsion bar front suspension can wear out bushings and ball joints over time.
📚 Vehicle History
Brand Heritage
Dodge Trucks:
Dodge has a long history of producing robust and reliable trucks, known for their workhorse capabilities.
Model Evolution
Ram Trucks:
The 'W' series trucks were part of Dodge's heavy-duty lineup, evolving into the Ram trucks brand starting with the 1994 model year.
Production
Production Era:
The second generation of Dodge trucks (DN platform) ran from 1972 to 1993, with significant updates in 1993. The W350 is part of this generation.
Manufacturing Location:
St. Louis Assembly Plant, Missouri; Warren Truck Assembly Plant, Michigan
🏆 Awards & Recognition
Recognitions
Diesel Engine Recognition:
The 5.9L Cummins Turbo Diesel gained a reputation as one of the most reliable and durable diesel engines of its era, often praised for its longevity and rebuildability.
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