BMW R1150 GS Motorcycle Complete Workshop Service Repair Manual 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003
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đˇī¸ Basic Information Identification Make: BMW Model: R1150 GS Model Code: R2S Generation Generation Designation: First Generation R1150 GS Codes Engine Code Family: Oilhead Boxer đ Introduction Market Position Motorcycle Segment: Adventure Touring (ADV) Target Audience: BMW R1150 GS owners, independent repair shops, DIY mechanics. Competitive Analysis Key Competitors: Honda Africa Twin, Yamaha Super TÊnÊrÊ, Triumph Tiger, Suzuki V-Strom, Ducati Multistrada. Key Features Vehicle Appeal: Ruggedness, long-distance comfort, off-road capability, boxer engine character, telelever front suspension. Manual Value Proposition: Provides comprehensive technical guidance for maintenance, repair, and troubleshooting, empowering owners to service their own motorcycles and reduce reliance on dealerships. đ Manual Details Coverage Areas Applicable Model Years: 1993-2003 (Note: Production of R1150 GS began in 1999. This manual likely covers earlier R-series models and the transition to the R1150 GS, or is misrepresenting the year range for the specific R1150 GS model.) Engine Variants Covered: 1150cc Boxer Twin (R2S) Regions Covered: Global (assumed, based on typical BMW manual distribution) Page Count Estimated Page Count: 500+ Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF đ Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, diagnostics (including fuel injection, ignition, oil cooling, lubrication, exhaust) Transmission: Gearbox (clutch, gears, shift mechanism), driveshaft, final drive (including lubrication and maintenance) Chassis: Frame, suspension (telelever front, paralever rear), steering, wheels, tires, spokes Brakes: ABS II/III systems, hydraulic lines, calipers, discs, fluid replacement, bleeding procedures Electrical System: Wiring diagrams, battery, alternator, starter, lighting, instrumentation, ignition switch, ECU troubleshooting Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body, fuel pressure regulator, diagnostics Bodywork And Trim: Fairings, seat, fuel tank cover, fenders, luggage rack mounting Procedures Included Maintenance Procedures: Routine checks, oil changes, filter replacements, spark plug service, valve clearance adjustment, brake fluid flush, coolant service Repair Procedures: Component-level repair and replacement (e.g., clutch replacement, fork seal replacement, fuel injector cleaning, final drive seal replacement) Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation Diagnostic Procedures: Procedures for using diagnostic tools (e.g., BMW scan tools), sensor testing, actuator testing Calibration And Adjustment: Throttle body synchronization, idle speed adjustment, ABS bleeding calibration Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and ABS troubleshooting. Diagrams And Illustrations: Detailed exploded views, schematics, and step-by-step photographs/illustrations. Torque Specifications: Extensive list of critical torque values for all fasteners and components. đ Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages for use in a workshop environment. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding Type: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) âī¸ Engine Specifications Primary Engine Engine Type: Air/Oil-cooled, four-stroke, boxer-twin Displacement: 1130 cc (1150cc designation) Bore X Stroke: 101 mm x 70.5 mm Compression Ratio: 9.0:1 Valve Train: 2 valves per cylinder, OHC (Single overhead camshaft per cylinder) Performance Horsepower: 85 hp (63 kW) @ 6750 rpm Torque: 98 Nm (72 lb-ft) @ 5250 rpm Fuel System Fuel Delivery: Bosch Motronic MA 2.4 fuel injection with sequential injection Fuel Type: Unleaded 91 octane (RON) Fuel Tank Capacity: 22 liters (5.8 US gal) Lubrication System Oil Type: BMW Motorrad recommended synthetic or semi-synthetic motorcycle oil, API SG/SH or higher, SAE 20W-40 or 20W-50. Oil Capacity: Approx. 4 liters (4.2 US quarts) with filter change. Cooling System Cooling Method: Air-cooled cylinders, oil-cooled cylinder heads. đ§ Transmission Standard Transmission Type: 6-speed manual gearbox Clutch Type: Single dry plate, hydraulically actuated Final Drive: Shaft drive Features Gear Ratios: Manual specifies individual gear ratios. Final Drive Ratio: Manual specifies final drive ratio. Transmission Oil Type: Manual specifies recommended gear oil type (e.g., SAE 75W-90 synthetic). đ Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 910 mm (35.8 in) Height: Approx. 1430 mm (56.3 in) (seat height adjustable) Wheelbase: Approx. 1509 mm (59.4 in) Weights Dry Weight: Approx. 232 kg (511 lbs) Gross Vehicle Weight Rating: Manual specifies GVWR. Payload Capacity: Manual specifies payload capacity. đĄī¸ Safety Features Ratings ABS: Integral ABS II or Integral ABS III (optional depending on market/year) Active Features Braking System Front: Dual 305 mm discs with 4-piston calipers Braking System Rear: Single 276 mm disc with 2-piston caliper Passive Features Frame Construction: Tubular steel Trellis frame. Lighting: Halogen headlamp, LED taillight. đĄ Technology Features Infotainment Infotainment System: N/A (Standard motorcycle features for this era). Driver Assistance ABS: Integral ABS (optional, but widely equipped). Manual covers ABS II/III diagnostics and maintenance. Traction Control: ASC (Automatic Stability Control) was an option on later models, manual may cover basic diagnostics if equipped. Connectivity Connectivity Features: N/A (No integrated smartphone connectivity or Bluetooth for this era). Instrumentation Instrument Cluster: Analog speedometer, tachometer, LCD display for odometer, trip meters, clock, gear indicator (optional), engine...
Provides comprehensive technical guidance for maintenance, repair, and troubleshooting, empowering owners to service their own motorcycles and reduce reliance on dealerships.
đ Manual Details
Coverage Areas
Applicable Model Years:
1993-2003 (Note: Production of R1150 GS began in 1999. This manual likely covers earlier R-series models and the transition to the R1150 GS, or is misrepresenting the year range for the specific R1150 GS model.)
Engine Variants Covered:
1150cc Boxer Twin (R2S)
Regions Covered:
Global (assumed, based on typical BMW manual distribution)
Component-level repair and replacement (e.g., clutch replacement, fork seal replacement, fuel injector cleaning, final drive seal replacement)
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation
Diagnostic Procedures:
Procedures for using diagnostic tools (e.g., BMW scan tools), sensor testing, actuator testing
Calibration And Adjustment:
Throttle body synchronization, idle speed adjustment, ABS bleeding calibration
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and ABS troubleshooting.
Diagrams And Illustrations:
Detailed exploded views, schematics, and step-by-step photographs/illustrations.
Torque Specifications:
Extensive list of critical torque values for all fasteners and components.
đ Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for use in a workshop environment.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
âī¸ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-cooled, four-stroke, boxer-twin
Displacement:
1130 cc (1150cc designation)
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.0:1
Valve Train:
2 valves per cylinder, OHC (Single overhead camshaft per cylinder)
Performance
Horsepower:
85 hp (63 kW) @ 6750 rpm
Torque:
98 Nm (72 lb-ft) @ 5250 rpm
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 fuel injection with sequential injection
Fuel Type:
Unleaded 91 octane (RON)
Fuel Tank Capacity:
22 liters (5.8 US gal)
Lubrication System
Oil Type:
BMW Motorrad recommended synthetic or semi-synthetic motorcycle oil, API SG/SH or higher, SAE 20W-40 or 20W-50.
Oil Capacity:
Approx. 4 liters (4.2 US quarts) with filter change.
Cooling System
Cooling Method:
Air-cooled cylinders, oil-cooled cylinder heads.
đ§ Transmission
Standard
Transmission Type:
6-speed manual gearbox
Clutch Type:
Single dry plate, hydraulically actuated
Final Drive:
Shaft drive
Features
Gear Ratios:
Manual specifies individual gear ratios.
Final Drive Ratio:
Manual specifies final drive ratio.
Transmission Oil Type:
Manual specifies recommended gear oil type (e.g., SAE 75W-90 synthetic).
đ Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 910 mm (35.8 in)
Height:
Approx. 1430 mm (56.3 in) (seat height adjustable)
Wheelbase:
Approx. 1509 mm (59.4 in)
Weights
Dry Weight:
Approx. 232 kg (511 lbs)
Gross Vehicle Weight Rating:
Manual specifies GVWR.
Payload Capacity:
Manual specifies payload capacity.
đĄī¸ Safety Features
Ratings
ABS:
Integral ABS II or Integral ABS III (optional depending on market/year)
Active Features
Braking System Front:
Dual 305 mm discs with 4-piston calipers
Braking System Rear:
Single 276 mm disc with 2-piston caliper
Passive Features
Frame Construction:
Tubular steel Trellis frame.
Lighting:
Halogen headlamp, LED taillight.
đĄ Technology Features
Infotainment
Infotainment System:
N/A (Standard motorcycle features for this era).
Driver Assistance
ABS:
Integral ABS (optional, but widely equipped). Manual covers ABS II/III diagnostics and maintenance.
Traction Control:
ASC (Automatic Stability Control) was an option on later models, manual may cover basic diagnostics if equipped.
Connectivity
Connectivity Features:
N/A (No integrated smartphone connectivity or Bluetooth for this era).
Instrumentation
Instrument Cluster:
Analog speedometer, tachometer, LCD display for odometer, trip meters, clock, gear indicator (optional), engine warning light, ABS indicator.
đ§ Maintenance
Service Intervals
Oil Change Interval:
10,000 km (6,000 miles) or annually.
Major Service Interval:
20,000 km (12,000 miles) for valve clearance, spark plugs, fuel filter replacement.
Brake Fluid Change Interval:
2 years, regardless of mileage.
Fluid Specifications
Engine Oil Spec:
BMW Motorrad Advised: SAE 20W-50, API SG or higher.
The R1150 GS was consistently praised for its versatility, comfort on long journeys, and off-road prowess, often winning 'adventure bike of the year' accolades in various publications during its production run.
Ratings
Reliability Perception:
Generally considered reliable with proper maintenance, though specific components like the fuel pump and alternator have known wear points.
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