🏷️ Basic Information Identification Make: Jeep Model: Cherokee Platform: XJ Production Years Covered: 1994-1996 Codes Vehicle Generation: Second Generation (facelifted XJ) 👋 Introduction Market Position Target Audience: Jeep Cherokee XJ owners, mechanics, parts suppliers, restoration specialists. Competitive Analysis Value Proposition: Provides definitive OEM part numbers, crucial for sourcing correct and compatible replacement parts, avoiding aftermarket substitutions where OEM is preferred. Key Features Illustration Style: Exploded views offer clear visual representation of component relationships and assembly order. Utility: Essential for accurate diagnosis of missing or damaged parts and for planning repair sequences. 📋 Manual Details Coverage Areas Primary Coverage: OEM Replacement Parts Visual Aid Type: Exploded Parts Diagrams Part Number Listing: Comprehensive Page Count Estimated Page Count: Varies by specific publication, typically 500-1000+ pages for full coverage. Manual Type Type: OEM Parts Catalog / Parts Manual Language Language: English Format Format: Printed 📖 Manual Coverage Systems Covered Powertrain: Engine components, fuel system, cooling system, exhaust system, transmission, transfer case, driveline. Chassis: Front and rear suspension, steering system, axles, wheels, brakes. Electrical: Wiring harnesses, lighting, ignition system, charging system, starter, various sensors and modules. Body And Interior: Exterior body panels, doors, glass, trim, interior trim panels, seats, dashboard components, climate control. Procedures Included Assembly Disassembly: Facilitates by providing exploded diagrams for component identification and order of assembly/disassembly. Part Identification: Detailed part numbers and names for accurate ordering and replacement. Technical Depth Depth: Component-level identification and ordering. Not a repair manual, but essential for procurement of parts for repair. 📊 Manual Specifications File Format Format Details: Physical printed document. Print Quality Quality: OEM standard, typically clear and legible diagrams and text. Binding Type Binding: Typically bound for durability (e.g., spiral-bound, perfect-bound). Paper Type Paper: Durable paper stock suitable for shop environments. ⚙️ Engine Specifications Primary Engine Engine Option 1: 4.0L Inline-6 (242 ci) 'High Output' OHV (AMC 242) Engine Option 2: 2.5L Inline-4 (150 ci) OHV (AMC 150) - Less common in later XJ years covered, but still possible. Performance 4.0L Horsepower: Approx. 190-193 hp @ 4700 rpm (varies slightly by year) 4.0L Torque: Approx. 220-230 lb-ft @ 3200 rpm (varies slightly by year) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Technical Details Bore Stroke 4.0L: 3.875 in. x 3.414 in. Compression Ratio 4.0L: 8.7:1 to 9.7:1 (depending on specific engine variant/year) 🔧 Transmission Standard Transmission Option 1: 4-speed Automatic (AW4 - Aisin-Warner) Optional Transmission Option 2: 5-speed Manual (AX-5 or AX-15, depending on year and engine) Features Transfer Case Options: Selec-Trac (part-time 4WD with 2WD option), Command-Trac (part-time 4WD), NP242, NP231 (common transfer cases). 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: 167.5 inches (4255 mm) Width: 70.3 inches (1786 mm) Height: 63.5 inches (1613 mm) Weights Curb Weight: Approx. 3400-3800 lbs (1542-1724 kg), varies by configuration. 🛡️ Safety Features Ratings NHTSA Crash Test Results: Results vary by year; later models had improved safety features. Primarily 4-star frontal impact ratings in some tests. Active Features Brake System: Front: Solid/Vented Disc Brakes. Rear: Drum Brakes (standard). ABS available as an option on some models. Passive Features Airbags: Driver-side airbag standard from 1994 onwards. Passenger airbag not typically available for this generation. Seatbelts: Front 3-point, rear lap/shoulder belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette or CD players, optional premium sound systems. Basic radio functionality. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) on rear wheels or all four wheels, depending on configuration. Connectivity Connectivity Features: Minimal by modern standards. Primarily focused on basic vehicle operation and comfort. 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000 miles or 3 months (refer to specific owner's manual for precise interval). Coolant Flush: Every 30,000 miles or 2 years. Transmission Fluid Change: Every 30,000-60,000 miles, depending on usage and fluid type. Fluid Specifications Engine Oil 4.0L: API SH or higher, SAE 10W-30 (check owner's manual for ambient temperature recommendations). Approx. 5 quarts capacity with filter. Transmission Fluid: AW4: ATF+3 (or equivalent spec). AX-5/AX-15: Manual Transmission Fluid (e.g., Synchromesh, GL-4 75W-90). Coolant: Ethylene Glycol based antifreeze. Mopar OAT or HOAT type recommended (typically green or orange). Known Issues Common Problems 4.0L: Cracked cylinder heads (earlier versions, less common by '94-'96), oil filter adapter leaks, rear main seal leaks, typical age-related wear on sensors and rubber components. Common Problems Chassis: Worn leaf spring bushings, differential leaks, brake component wear, steering stabilizer issues, cracked exhaust manifolds. Common Problems Electrical: Faulty CPS (Crankshaft Position Sensor), failing alternator, corroded grounds, dashboard instrument cluster issues. 📚 Vehicle History Brand Heritage Jeep Legacy: Jeep has a long history of producing robust, off-road capable vehicles, with the Cherokee being a pioneer in the compact SUV segment. Model Evolution Xj Introduction: The XJ Cherokee was revolutionary upon its 1984 introduction, being one of the first mass-produced SUVs with unibody construction. Xj Facelift 1994: The 1994 facelift introduced significant updates, including improved...