Aprilia RS125 RS125 1994 Service Repair Workshop Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Year:
1994
Codes
Vehicle Platform:
Extrema/Replica chassis
👋 Introduction
Market Position
Target Audience:
Aprilia RS125 owners, independent repair shops, and enthusiasts with basic to advanced mechanical skills
Competitive Analysis
Advantage:
Provides dealership-level information, enabling significant cost savings on maintenance and repairs
Key Features
Accuracy Clarity:
Accurate, clear, and concise text with supporting illustrations for easy comprehension
Completeness:
Covers all major topics, ensuring no essential repair or maintenance information is missing
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Secondary Coverage:
Routine Maintenance, Troubleshooting, Diagnostics, Wiring Schematics
Page Count
Estimated Page Count:
Refer to actual manual for definitive count (typically 300-500+ pages for this type of manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine specifications, removal/installation, fuel system, intake/exhaust, cooling system, lubrication
Transmission Drivetrain:
Transmission operation, drive chain maintenance, sprocket replacement
Chassis Suspension:
Steering system, shocks (front and rear suspension components)
Electrical:
Electrical system overview, wiring diagrams, troubleshooting
Bodywork Cosmetics:
Bodywork repair and maintenance
Procedures Included
Maintenance:
Routine maintenance, periodic checks and adjustments, lubrication schedules
Repair:
Step-by-step repair instructions for all major components
Troubleshooting:
Advanced troubleshooting techniques and common issues
Diagnostics:
Diagnostic procedures for various systems
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and skilled DIY enthusiasts
Resource Type:
Includes diagrams, illustrations, wiring schematics, and specifications
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac
Print Quality
Printability:
All pages are printable for workshop use
Binding Type
Binding:
Digital PDF (no physical binding)
Paper Type
Paper Type Simulation:
Digital format allows for on-screen viewing and printing on any paper type
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
125cc (Refer to specific model variant for exact displacement)
Cooling System:
Liquid-cooled
Performance
Horsepower Range:
Typically 28-34 HP (depending on market and specific tuning, manual will detail this)
Torque Range:
Refer to manual for specific torque figures
Fuel System
Carburetion:
Carbureted (specific carburetor model and jetting details in manual)
Fuel Type:
Premium Unleaded Gasoline with Two-Stroke Oil Injection
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission:
N/A (standard for this model)
Features
Clutch Type:
Wet, multi-plate
Gear Ratios:
Detailed gear ratios available in the manual
📐 Dimensions
Exterior
Length:
Refer to manual for specific dimensions
Width:
Refer to manual for specific dimensions
Height:
Refer to manual for specific dimensions
Weights
Dry Weight:
Approximately 131-135 kg (Refer to manual for exact specification)
Fuel Tank Capacity:
Approximately 7.2 Liters (Refer to manual for exact capacity)
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to European safety standards for its class
Active Features
Braking System:
Disc brakes front and rear (specific caliper and disc sizes detailed in manual)
Passive Features
Frame Construction:
Aluminum alloy twin-spar frame for rigidity and lightness
💡 Technology Features
Infotainment
Infotainment System:
N/A (Focus is on mechanical and electrical systems)
Driver Assistance
Driver Assistance Features:
N/A (Focus is on mechanical and electrical systems)
Connectivity
Connectivity Options:
N/A (Focus is on mechanical and electrical systems)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval based on usage and oil type
Spark Plug Replacement:
Refer to manual for specific interval
Chain Lubrication Adjustment:
Regular checks and lubrication recommended, detailed procedure in manual
Fluid Specifications
Engine Oil Type:
Specific two-stroke engine oil required (e.g., Castrol TTS, Motul 710 or equivalent, refer to manual for approved types)
Coolant Type:
Ethylene Glycol based antifreeze, specific mixture ratio in manual
Brake Fluid Type:
DOT 4 recommended (refer to manual for exact specification)
Known Issues
Common Wear Items:
Piston rings, clutch plates, exhaust valve (Rotax 123 engine specific issues detailed in manual)
Carburetor Cleaning:
Regular cleaning and adjustment of the Dell'Orto carburetor is crucial for optimal performance
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is renowned for its sport-oriented motorcycles and racing heritage
Model Evolution
Rs125 Lineage:
The RS125 has a long history as a popular entry-level sportbike, known for its performance and styling mirroring larger Aprilia models
Production
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Model Recognition:
The RS125 has historically been a popular choice for riders, often praised for its handling and performance in its class, though specific awards for the 1994 model may be difficult to pinpoint without direct historical data.
Steering system, shocks (front and rear suspension components)
Electrical:
Electrical system overview, wiring diagrams, troubleshooting
Bodywork Cosmetics:
Bodywork repair and maintenance
Procedures Included
Maintenance:
Routine maintenance, periodic checks and adjustments, lubrication schedules
Repair:
Step-by-step repair instructions for all major components
Troubleshooting:
Advanced troubleshooting techniques and common issues
Diagnostics:
Diagnostic procedures for various systems
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and skilled DIY enthusiasts
Resource Type:
Includes diagrams, illustrations, wiring schematics, and specifications
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac
Print Quality
Printability:
All pages are printable for workshop use
Binding Type
Binding:
Digital PDF (no physical binding)
Paper Type
Paper Type Simulation:
Digital format allows for on-screen viewing and printing on any paper type
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
125cc (Refer to specific model variant for exact displacement)
Cooling System:
Liquid-cooled
Performance
Horsepower Range:
Typically 28-34 HP (depending on market and specific tuning, manual will detail this)
Torque Range:
Refer to manual for specific torque figures
Fuel System
Carburetion:
Carbureted (specific carburetor model and jetting details in manual)
Fuel Type:
Premium Unleaded Gasoline with Two-Stroke Oil Injection
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission:
N/A (standard for this model)
Features
Clutch Type:
Wet, multi-plate
Gear Ratios:
Detailed gear ratios available in the manual
📐 Dimensions
Exterior
Length:
Refer to manual for specific dimensions
Width:
Refer to manual for specific dimensions
Height:
Refer to manual for specific dimensions
Weights
Dry Weight:
Approximately 131-135 kg (Refer to manual for exact specification)
Fuel Tank Capacity:
Approximately 7.2 Liters (Refer to manual for exact capacity)
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to European safety standards for its class
Active Features
Braking System:
Disc brakes front and rear (specific caliper and disc sizes detailed in manual)
Passive Features
Frame Construction:
Aluminum alloy twin-spar frame for rigidity and lightness
💡 Technology Features
Infotainment
Infotainment System:
N/A (Focus is on mechanical and electrical systems)
Driver Assistance
Driver Assistance Features:
N/A (Focus is on mechanical and electrical systems)
Connectivity
Connectivity Options:
N/A (Focus is on mechanical and electrical systems)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval based on usage and oil type
Spark Plug Replacement:
Refer to manual for specific interval
Chain Lubrication Adjustment:
Regular checks and lubrication recommended, detailed procedure in manual
Fluid Specifications
Engine Oil Type:
Specific two-stroke engine oil required (e.g., Castrol TTS, Motul 710 or equivalent, refer to manual for approved types)
Coolant Type:
Ethylene Glycol based antifreeze, specific mixture ratio in manual
Brake Fluid Type:
DOT 4 recommended (refer to manual for exact specification)
Known Issues
Common Wear Items:
Piston rings, clutch plates, exhaust valve (Rotax 123 engine specific issues detailed in manual)
Carburetor Cleaning:
Regular cleaning and adjustment of the Dell'Orto carburetor is crucial for optimal performance
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is renowned for its sport-oriented motorcycles and racing heritage
Model Evolution
Rs125 Lineage:
The RS125 has a long history as a popular entry-level sportbike, known for its performance and styling mirroring larger Aprilia models
Production
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Model Recognition:
The RS125 has historically been a popular choice for riders, often praised for its handling and performance in its class, though specific awards for the 1994 model may be difficult to pinpoint without direct historical data.
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