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1994 GEO Tracker Service & Repair Manual Software

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Basic Information Identification Make: Geo Model: Tracker Year: 1994 Market: North America Codes Chassis Code: TB Vin Code: 1GHTB Introduction Market Position Positioning: The Geo Tracker was positioned as an...
Type: Cars
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Sku: 139447
Labels: Geo Tracker
1994 GEO Tracker Service & Repair Manual Software
Basic Information
Identification
Make: Geo
Model: Tracker
Year: 1994
Market: North America
Codes
Chassis Code: TB
Vin Code: 1GHTB
Introduction
Market Position
Positioning: The Geo Tracker was positioned as an affordable, compact, and lightweight SUV/off-roader, appealing to budget-conscious consumers seeking utility and off-road capability.
Competitive Analysis
Competitors: Competed against vehicles like the Suzuki Samurai (its direct precursor), Jeep Wrangler, and later models like the Ford Explorer Sport Trac and Chevrolet S-10 Blazer in certain segments.
Key Features
Features: Available in 2-door and 4-door body styles, rear-wheel drive or selectable four-wheel drive, removable soft tops or hardtops, relatively simple and robust mechanicals.
Manual Details
Coverage Areas
Coverage: Comprehensive service, repair, and maintenance information
Page Count
Estimated Pages: Varies by platform, but factory data typically exceeds 1500 pages in print equivalent.
Manual Type
Type: Service and Repair Manual (Software)
Language
Language: English
Format
Format: Online Software/Web-Based Access (1-year subscription)
Manual Coverage
Systems Covered
Engine: Engine mechanical (G16A engine), lubrication, cooling, fuel, ignition, emissions control, starting and charging systems.
Drivetrain: Clutch, manual transmission, automatic transmission, transfer case, drive shafts, differentials, axles, wheel bearings.
Suspension: Front suspension (independent, coil springs), rear suspension (live axle, coil springs), shock absorbers, springs, control arms.
Steering: Steering gear, steering column, power steering system (if equipped), steering linkage.
Brakes: Front disc brakes, rear drum brakes, parking brake, hydraulic system, ABS (if equipped).
Electrical: Battery, charging system, starting system, ignition system, lighting system, instruments and gauges, body electrical controls, wiring diagrams.
HVAC: Heating, ventilation, and air conditioning systems.
Body: Body construction, exterior trim, interior trim, doors, windows, seats, glass, bumpers.
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups.
Repair: Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair.
Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation (OBD-I).
Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical values.
Technical Depth
Depth: Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, including detailed electrical system diagnostics.
Manual Specifications
File Format
Software Requirements: Web browser compatible with any PC, laptop, smartphone, or tablet with internet access.
Print Quality
Visuals: Likely includes diagrams, schematics, and illustrations derived from OE materials for clarity.
Binding Type
Binding: N/A (Online Software)
Paper Type
Paper: N/A (Online Software)
Engine Specifications
Primary Engine
Engine Code: G16A
Engine Type: Inline 4-cylinder, SOHC
Displacement: 1.6 Liters (1590 cc)
Performance
Horsepower: Approximately 80-85 HP @ 5000 RPM (varies slightly by market/emission regulations)
Torque: Approximately 90-95 lb-ft @ 3000-3500 RPM
Fuel System
Fuel Delivery: Multi-point fuel injection (MPI)
Fuel Type: Unleaded gasoline, 87 octane (minimum)
Ignition System
Ignition Type: Distributor-less ignition system (DIS) or distributor ignition system (depending on specific build date/market).
Transmission
Standard
Transmission Type: 5-speed manual transmission
Optional
Transmission Type: 3-speed or 4-speed automatic transmission (depending on market/trim)
Features
Transfer Case: Part-time 4WD with 2WD high, 4WD high, and 4WD low range (NV131 or similar transfer case).
Dimensions
Exterior
Wheelbase: Approximately 80.0 inches (2030 mm) for 2-door models.
Length: Approximately 142.5 inches (3620 mm) for 2-door models.
Width: Approximately 63.4 inches (1610 mm).
Height: Approximately 63.6 inches (1615 mm) with soft top.
Weights
Curb Weight: Approximately 2100 - 2300 lbs (950 - 1045 kg) depending on configuration.
Towing Capacity: Typically rated around 1000 lbs (450 kg) when properly equipped.
Safety Features
Ratings
NHTSA Ratings: Due to its age and SUV classification, specific NHTSA ratings might be limited or unavailable for some categories. Early models were known for rollover risks, leading to design improvements in later years.
Active Features
Active Safety: Four-wheel Anti-lock Braking System (ABS) was an optional feature on some models.
Passive Features
Passive Safety: Seat belts, reinforced body structure.
Technology Features
Infotainment
Infotainment System: Basic AM/FM stereo radio with cassette player. Optional CD player may have been available on higher trims.
Driver Assistance
Driver Assistance Features: Very limited by modern standards. Optional ABS was the primary advanced safety feature.
Connectivity
Connectivity Features: N/A (no modern connectivity features like Bluetooth or USB).
Maintenance
Service Intervals
Oil Change Interval: Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, whichever comes first, depending on driving conditions.
Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Spark Plug Replacement: Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on plug type.
Transmission Fluid Change: Manual: Every 50,000 - 100,000 miles (80,000 - 160,000 km). Automatic: Every 30,000 - 60,000 miles (48,000 - 96,000 km) or as specified by manufacturer.
Fluid Specifications
Engine Oil Type: API SG or SH, SAE 5W-30 or 10W-30 (check owner's manual for specific temperature ranges).
Engine Oil Capacity: Approximately 3.5 - 4.0 quarts (3.3 - 3.8 liters) with filter change.
Coolant Type: Ethylene glycol based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type: DOT 3 or DOT 4 brake fluid.
Manual Transmission Fluid: API GL-4, SAE 75W-90 gear oil (check manual for specific quantity).
Automatic Transmission Fluid: Dexron II or equivalent (check manual for specific quantity).
Known Issues
Common Problems: Rust (especially on body panels, frame, and exhaust), exhaust manifold cracks, minor oil leaks, clutch wear, suspension component wear (bushings, ball joints), potential starter motor issues, sometimes temperamental ABS systems (if equipped).
Vehicle History
Brand Heritage
Brand Origin: Geo was a budget automotive brand introduced by General Motors (GM) in the US market in 1989, primarily to offer fuel-efficient and smaller vehicles from Japanese manufacturers (Suzuki and Isuzu) at a lower price point. The Tracker was a rebadged Suzuki Vitara.
Model Evolution
Generations: The 1994 model belongs to the first generation of the Geo Tracker (produced from 1989-1998). Subsequent generations saw design updates and eventually the Geo brand was phased out, with the Tracker becoming the Chevrolet Tracker.
Production
Manufacturing Location: Primarily manufactured by Suzuki in Japan and later assembled in other locations.
Awards & Recognition
Recognitions
Industry Awards: While the Geo Tracker itself might not have received specific major awards, its Suzuki Vitara counterpart was recognized for its affordability and off-road capability in its segment.
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