Alfa Romeo 155 Workshop Service & Repair Manual 1995
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🏷️ Basic Information Identification Make: Alfa Romeo Model: 155 Year: 1995 Chassis Code: 155 (Type 167) Production Era: 1992-1997 👋 Introduction Market Position Target User: Enthusiasts, DIY mechanics, and professional workshops seeking comprehensive repair information. Competitive Analysis Value Proposition: Provides professional dealer-level repair information in an accessible digital format, offering significant cost savings compared to physical manuals or dealership services. Key Features Instant Access: Available for instant download, eliminating shipping delays and enabling immediate use. Simplicity: Direct PDF format, no additional software or registration required. Comprehensiveness: Covers every element of service and repair, ensuring all needs are met. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, and Maintenance Secondary Coverage: Diagnostics, Troubleshooting, Electrical Systems, Bodywork Page Count Estimated Page Count: Likely extensive, covering all aspects of the vehicle. Typically 1000+ pages for dealer-level manuals. Manual Type Type: Workshop Service and Repair Manual Language Language: Assumed English (based on product description) Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, emissions control, exhaust system, cooling system, lubrication system, starting system, charging system. Drivetrain: Manual transmission, clutch, driveshafts, differentials, wheel bearings. Chassis Suspension: Front suspension, rear suspension, shock absorbers, springs, bushings, wheel alignment specifications. Brakes: Hydraulic system, brake calipers, brake pads, brake discs, parking brake, ABS (Anti-lock Braking System) control. Steering: Steering system components, power steering, steering rack, steering column. Electrical: Battery, charging system, starter motor, ignition system, lighting system, instruments and warning systems, information and entertainment systems, electronic engine controls, electronic feature groups, fuse box diagrams, wiring schematics. Body: Body panels, interior trim, mirrors, seating, glass and mechanisms, instrument panel, console, wipers and washers, roof, bumpers, body repairs, metal repairs, subframe mounting systems. Climate Control: HVAC system, air conditioning, heater, air distribution, control components. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication. Repair: Component removal and installation, assembly and disassembly, overhaul procedures for engine, transmission, brakes, suspension, steering, electrical components. Diagnostics: Troubleshooting guides, fault finding charts, diagnostic procedures for engine management and electronic systems. Technical Specifications: Torque specifications, clearances, timing settings, electrical values, fluid capacities, tire pressures. Engine Rebuild: Detailed steps for engine disassembly, cleaning, inspection, measuring clearances, replacing gaskets, seals, pistons, rings, bearings, valves, and camshafts. Includes information on engine timing and balancing. Transmission Overhaul: Instructions for removing, disassembling, inspecting, and reassembling manual and automatic transmissions, including gearset, synchromesh, clutch pack (for automatic), and bearing replacement. Brake System Overhaul: Procedures for caliper rebuilding, master cylinder replacement, bleeding the brake system, replacing brake lines, and servicing ABS components. Electrical System Diagnostics: Step-by-step guides for troubleshooting electrical faults using multimeters, oscilloscopes, and wiring diagrams. Includes testing of sensors, actuators, ECUs, and wiring harnesses. Technical Depth Depth: Dealer-level factory manual standard, encompassing detailed procedures from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Compatibility: Compatible with PC, Mac, Smartphone, Tablet. Searchability: PDF format typically allows for text searching of keywords and topics. Print Quality Quality: Digital PDF, print quality is determined by user's printer. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options 1995: Likely includes the 2.0L Twin Spark (16-valve I4), possibly the 2.0L Turbo (16-valve I4), and the 2.5L V6 (12-valve). The 1.7L and 1.8L engines may also be present in earlier 1995 models or specific markets. Performance 2.0L Twin Spark (16V) Approx Power: 150 PS (148 hp; 110 kW) 2.0L Twin Spark (16V) Approx Torque: 187 Nm (138 lb-ft) 2.5L V6 (12V) Approx Power: 166 PS (164 hp; 122 kW) 2.5L V6 (12V) Approx Torque: 220 Nm (162 lb-ft) Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection (EFI) for most variants, potentially a Weber Marelli system for some engines. Cooling System Coolant Type: Glycol-based antifreeze (e.g., Paraflu UP or equivalent) with a mix ratio of 50:50 with distilled water is recommended. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission was standard on most models. The Q4 models featured a 6-speed manual. Optional Transmission Options: A 4-speed automatic transmission was optional on some non-Q4 variants. Features Clutch Type: Hydraulically operated, dry single-plate clutch. Fluid Specs Manual Transmission Fluid: Typically API GL-4 or GL-5 gear oil, with viscosity grade 75W-90 or 80W-90. Specific Alfa Romeo part numbers or equivalents will be detailed in the manual. Automatic Transmission Fluid: ATF Dexron II or equivalent, as specified by Alfa Romeo for the period. 📐 Dimensions Exterior Length: Approx. 4,290 mm (168.9 in) Width: Approx. 1,700 mm (66.9 in) Height: Approx. 1,425 mm (56.1 in) Weights Curb Weight: Varies by engine and drivetrain, typically between 1,300 kg and 1,550 kg (2,866 lbs to 3,417 lbs). Wheelbase: Approx. 2,550 mm (100.4 in) Wheels Tires Wheel Bolt Pattern: 5x98 mm Tire Sizes: Common sizes included 195/55R15, 205/50R16, and 205/45R17 depending on trim and model year. 🛡️...
Enthusiasts, DIY mechanics, and professional workshops seeking comprehensive repair information.
Competitive Analysis
Value Proposition:
Provides professional dealer-level repair information in an accessible digital format, offering significant cost savings compared to physical manuals or dealership services.
Key Features
Instant Access:
Available for instant download, eliminating shipping delays and enabling immediate use.
Simplicity:
Direct PDF format, no additional software or registration required.
Comprehensiveness:
Covers every element of service and repair, ensuring all needs are met.
Steering system components, power steering, steering rack, steering column.
Electrical:
Battery, charging system, starter motor, ignition system, lighting system, instruments and warning systems, information and entertainment systems, electronic engine controls, electronic feature groups, fuse box diagrams, wiring schematics.
Body:
Body panels, interior trim, mirrors, seating, glass and mechanisms, instrument panel, console, wipers and washers, roof, bumpers, body repairs, metal repairs, subframe mounting systems.
Climate Control:
HVAC system, air conditioning, heater, air distribution, control components.
Detailed steps for engine disassembly, cleaning, inspection, measuring clearances, replacing gaskets, seals, pistons, rings, bearings, valves, and camshafts. Includes information on engine timing and balancing.
Transmission Overhaul:
Instructions for removing, disassembling, inspecting, and reassembling manual and automatic transmissions, including gearset, synchromesh, clutch pack (for automatic), and bearing replacement.
Brake System Overhaul:
Procedures for caliper rebuilding, master cylinder replacement, bleeding the brake system, replacing brake lines, and servicing ABS components.
Electrical System Diagnostics:
Step-by-step guides for troubleshooting electrical faults using multimeters, oscilloscopes, and wiring diagrams. Includes testing of sensors, actuators, ECUs, and wiring harnesses.
Technical Depth
Depth:
Dealer-level factory manual standard, encompassing detailed procedures from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Compatibility:
Compatible with PC, Mac, Smartphone, Tablet.
Searchability:
PDF format typically allows for text searching of keywords and topics.
Print Quality
Quality:
Digital PDF, print quality is determined by user's printer.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options 1995:
Likely includes the 2.0L Twin Spark (16-valve I4), possibly the 2.0L Turbo (16-valve I4), and the 2.5L V6 (12-valve). The 1.7L and 1.8L engines may also be present in earlier 1995 models or specific markets.
Performance
2.0L Twin Spark (16V) Approx Power:
150 PS (148 hp; 110 kW)
2.0L Twin Spark (16V) Approx Torque:
187 Nm (138 lb-ft)
2.5L V6 (12V) Approx Power:
166 PS (164 hp; 122 kW)
2.5L V6 (12V) Approx Torque:
220 Nm (162 lb-ft)
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI) for most variants, potentially a Weber Marelli system for some engines.
Cooling System
Coolant Type:
Glycol-based antifreeze (e.g., Paraflu UP or equivalent) with a mix ratio of 50:50 with distilled water is recommended.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission was standard on most models. The Q4 models featured a 6-speed manual.
Optional
Transmission Options:
A 4-speed automatic transmission was optional on some non-Q4 variants.
Features
Clutch Type:
Hydraulically operated, dry single-plate clutch.
Fluid Specs
Manual Transmission Fluid:
Typically API GL-4 or GL-5 gear oil, with viscosity grade 75W-90 or 80W-90. Specific Alfa Romeo part numbers or equivalents will be detailed in the manual.
Automatic Transmission Fluid:
ATF Dexron II or equivalent, as specified by Alfa Romeo for the period.
📐 Dimensions
Exterior
Length:
Approx. 4,290 mm (168.9 in)
Width:
Approx. 1,700 mm (66.9 in)
Height:
Approx. 1,425 mm (56.1 in)
Weights
Curb Weight:
Varies by engine and drivetrain, typically between 1,300 kg and 1,550 kg (2,866 lbs to 3,417 lbs).
Wheelbase:
Approx. 2,550 mm (100.4 in)
Wheels Tires
Wheel Bolt Pattern:
5x98 mm
Tire Sizes:
Common sizes included 195/55R15, 205/50R16, and 205/45R17 depending on trim and model year.
🛡️ Safety Features
Ratings
Crash Test History:
As a vehicle from the mid-1990s, official comprehensive crash test data from agencies like NHTSA or Euro NCAP may be limited or dated. The manual will likely detail structural integrity and safety-related components.
Active Features
ABS:
Anti-lock Braking System (ABS) was available, particularly on higher trim levels and Q4 models. The manual will cover its operation and diagnostics.
Passive Features
Airbags:
Driver's side airbag was an option or standard on later models. Passenger airbags were less common for this era.
Seat Belts:
Front seat belts with pre-tensioners, rear seat belts. Detailed adjustment and replacement procedures are typically included.
💡 Technology Features
Infotainment
Audio System:
Original systems typically included a basic AM/FM radio with cassette player, with CD players becoming optional or standard on later models. Speaker configurations and wiring diagrams will be in the manual.
Driver Assistance
ABS Operation:
Details on how the ABS system operates, including component locations, sensor diagnostics, and hydraulic unit functionality.
Connectivity
Wiring Schematics:
Comprehensive wiring diagrams for all electrical systems, crucial for troubleshooting any electronic or connectivity issues.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km (6,000 miles) or 12 months, whichever comes first, for synthetic or semi-synthetic oil. The manual will specify the exact interval and oil type.
Spark Plug Replacement:
For Twin Spark engines, spark plug replacement is a critical maintenance item. Intervals vary, but typically involve replacing all four plugs and sometimes an additional coil plug (total of 8 per cylinder on early Twin Spark versions). The manual will detail the specific procedure and part numbers.
Timing Belt Replacement:
The timing belt and tensioners for the Twin Spark engines require replacement at regular intervals, often around 70,000-100,000 km (43,000-60,000 miles) or 5 years. Failure to do so can result in severe engine damage. The manual will specify the exact interval and procedure.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.0 - 4.5 liters (4.2 - 4.8 US quarts) for 2.0L engines, and slightly more for V6. The manual will list exact capacities for each engine variant.
Engine Oil Grade:
Recommended grades typically include 10W-40 or 5W-40, often API SJ/SL or ACEA A3/B3 specification. The manual will provide precise recommendations.
Known Issues
Twin Spark Issues:
Potential issues can include spark plug wear, oil consumption, and ignition coil failures. The manual's diagnostic section will be crucial for addressing these.
Rust And Corrosion:
Like many European cars of this era, rust can be an issue, particularly around wheel arches, sills, and rear valence panels. The body repair section will be valuable for addressing this.
Suspension Wear:
Bushings and ball joints in the suspension can wear over time, leading to a less precise feel and potential noise. The manual provides detailed specifications for replacement and alignment.
📚 Vehicle History
Brand Heritage
Alfa Romeo Legacy:
Alfa Romeo has a long history of producing sporting and stylish vehicles with a focus on driving dynamics. The 155 continued this tradition, blending performance with Italian design.
Model Evolution
155 Development:
The Alfa Romeo 155 was a compact executive car that replaced the Alfa Romeo 75. It was notable for its platform sharing with the Fiat Tipo and Lancia Dedra, marking a period of Fiat influence. The 155 was particularly successful in touring car racing, especially in the German DTM series.
Production
Manufacturing Location:
Italy
Key Variants:
Standard models, the performance-oriented V6 TI (racing homologation), and the all-wheel-drive Q4 variant.
🏆 Awards & Recognition
Recognitions
Racing Success:
While not direct owner awards, the Alfa Romeo 155 achieved significant success in motorsport, most notably winning the German Touring Car Masters (DTM) in 1993 with the 155 V6 TI driven by Nicola Larini. This racing pedigree highlights the engineering capabilities of the platform.
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