🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Model Generation: Second Generation (K70/K80/K90 Series) Production Years Covered By Manual: 1996, 1997, 1998, 1999, 2000, 2001 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck / Sport Utility Truck Competitive Analysis Key Competitors: Toyota Hilux, Nissan D22/D40 Navara, Ford Ranger, Isuzu D-Max. Key Features Vehicle Strengths: Robust construction, reliable engines (especially diesel), excellent off-road capability (4WD models), practical utility. Manual Value Proposition: Empowers owners and independent mechanics with the detailed technical information needed for accurate diagnosis and repair, reducing reliance on expensive dealerships. 📋 Manual Details Coverage Areas Engines Covered: Petrol: 4G63 (2.0L), 4G64 (2.4L); Diesel: 4D56 (2.5L TDI/Turbo Diesel) Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Complete Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, block, pistons, crankshaft, camshaft, valve train, timing belts/chains, lubrication system, cooling system. Engine Fuel System: Fuel injection systems (MPI for petrol, TDI/Turbo Diesel), fuel pumps, injectors, fuel filters, throttle body, emissions controls (EGR, catalytic converter). Engine Ignition System: Spark plugs, ignition coils, distributor (where applicable), ignition timing, ECU control. Transmission Manual: Clutch system, gearbox overhaul, gear shift linkage, drive shafts, differentials. Transmission Automatic: Automatic transmission overhaul, torque converter, valve body, electronic controls, ATF specifications and replacement. Drivetrain: 4WD system operation, transfer case, front and rear axle servicing, hub bearings. Suspension System: Front independent suspension (torsion bar), rear leaf spring suspension, shock absorbers, control arms, ball joints, bushings. Steering System: Power steering pump, steering rack, tie rod ends, steering column. Brake System: Front disc brakes, rear drum brakes (or disc on some models), hydraulic system, ABS (where applicable), brake fluid specifications. Electrical System: Battery, charging system (alternator, starter), lighting system, fuses, relays, wiring diagrams, ECU, sensor diagnostics. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, chassis lubrication points, frame repair. HVAC System: Air conditioning system servicing, heater core, blower motor, refrigerant handling. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, battery checks, spark plug replacement. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, error code interpretation. Repair Procedures: Step-by-step instructions for component replacement and repair, including engine, transmission, suspension, brakes, and electrical systems. Diagnostic Procedures: Engine control module (ECM) diagnostics, sensor testing, actuator testing, multimeter usage, scan tool application (where applicable). Rebuild Procedures: Detailed instructions for complete engine and transmission rebuilds, including torque specifications and clearances. Technical Depth Diagnostic Capabilities: Advanced diagnostics, including sensor data analysis, component actuation tests, and troubleshooting flowcharts. Repair Complexity: Covers everything from basic DIY maintenance to complex overhauls requiring specialized tools and knowledge. Information Detail: Detailed specifications, torque values, clearances, diagrams, and schematics for all covered systems. 📊 Manual Specifications File Format File Format Detail: Searchable PDF with high-resolution diagrams and text. Print Quality Print Quality Recommendation: Designed for digital viewing, but printable with clear, crisp output. Binding Type Binding Type For Digital: N/A (Digital Download) Paper Type Paper Type For Printed: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Petrol Engine 1: 4G63 SOHC Inline-4, 2.0 Liters (1997cc) Petrol Engine 2: 4G64 SOHC Inline-4, 2.4 Liters (2351cc) Diesel Engine: 4D56 SOHC Inline-4, 2.5 Liters (2477cc) - Naturally Aspirated and Turbocharged variants. Performance 4G63 Power Output Approx: 110-125 hp @ 5500-6000 rpm 4G64 Power Output Approx: 120-145 hp @ 5500-6000 rpm 4D56 Power Output Approx Na: 73 hp @ 4200 rpm 4D56 Power Output Approx Turbo: 90-115 hp @ 4000 rpm Fuel System Petrol Fuel Delivery: Multi-Point Fuel Injection (MPI) Diesel Fuel Delivery: Direct Injection, Bosch VE Rotary Pump (NA) or Rotary Turbo Injection Pump (Turbo) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission Optional Optional Transmission: 4-Speed Automatic Transmission Features Drive Options: 2WD (RWD), 4WD (Part-time with selectable 2WD/4WD) 📐 Dimensions Exterior Wheelbase Approx: 3000 mm (118.1 in) Length Approx: 4655 mm (183.3 in) (Single Cab), 4955 mm (195.1 in) (Double Cab) Width Approx: 1690 mm (66.5 in) Height Approx: 1735 mm (68.3 in) (Single Cab) Cargo Bed Length Approx: 1800 mm (70.9 in) (Single Cab), 1500 mm (59.1 in) (Double Cab) Weights Curb Weight Approx: 1600 - 1900 kg (3527 - 4189 lbs), varies by configuration and engine 🛡️ Safety Features Ratings Crash Safety Notes: Vehicle safety standards varied significantly by region and era; specific official crash ratings for this generation are not widely published. Active Features ABS: Optional on some models, standard on higher trims later in the production run. Passive Features Airbags: Driver airbag typically standard; passenger airbag optional or standard on higher trims/later years. 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM radio, cassette player, or single-CD player. Optional CD changer. Limited to audio playback, often with basic speaker systems. Driver Assistance Driver Assistance Features: Minimal by modern standards. Primarily focused on mechanical systems. ABS...