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BMW 5 E39 Service Repair Manual 1996-2001

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Generation Chassis Code: E39 Generation Name: Fourth Generation Codes Production Years Covered: 1996-2001 👋 Introduction Market Position Target Audience: BMW E39 owners, independent repair shops, DIY enthusiasts Value Proposition: Cost-effective alternative to expensive official factory manuals Competitive Analysis Advantage: Comprehensive digital format, immediate access, extensive coverage Key Features Feature 1: Complete workshop manual content Feature 2: User-friendly PDF format Feature 3: Cross-platform compatibility (Windows, Mac) Feature 4: Printable sections for workshop use Feature 5: Email delivery for instant access 📋 Manual Details Coverage Areas Primary Scope: Workshop Service and Repair Comprehensive Coverage: All technical repair information for rebuilding and maintaining the vehicle Page Count Estimated Page Count: Thousands (implied by 'complete workshop service/repair manual') Manual Type Type: Service Repair Manual Alternatives Mentioned: Factory Shop Manuals (CD-ROM) Language Language: English Format File Format: PDF Platform Compatibility: All PC-based Windows operating systems, Mac 📖 Manual Coverage Systems Covered Engine: Detailed engine repair, overhaul, and diagnostics Lubrication Maintenance: Scheduled maintenance, fluid types, capacities, lubrication points Suspension: Front and rear suspension components, steering system, alignment Brakes: Hydraulic system, ABS, EBD, brake pad/rotor replacement, caliper service Cooling System: Radiator, water pump, thermostat, coolant specifications, bleeding procedures Electrical System: Battery, charging system, starter, lighting, sensors, ECU diagnostics Fuel System: Fuel pump, injectors, fuel filter, pressure regulation, EFI system Exhaust System: Exhaust manifold, catalytic converter, mufflers, exhaust sensors Transmission: Manual and automatic transmission service, overhaul, fluid specifications Heating Air Conditioning: HVAC system, refrigerant, climate control, compressor service Emission Control Systems: Emissions testing, PCV system, EGR system, O2 sensors Body: Body panel repair, doors, windows, trim, interior components Wiring Diagrams: Comprehensive electrical schematics for all systems Procedures Included Diagnostic Procedures: Troubleshooting guides, fault code interpretation, component testing Repair Procedures: Step-by-step instructions for component replacement and repair Maintenance Procedures: Regular service tasks, fluid changes, filter replacements Rebuild Procedures: Complete engine, transmission, and differential rebuild instructions Technical Depth Depth: Expert level, covering advanced diagnostics and complete overhauls Detail Level: Includes detailed explanations, torque specifications, and clearances Visual Aids: Numerous pictures and diagrams to illustrate procedures 📊 Manual Specifications File Format Quality: High resolution, searchable text Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual Binding Type Binding: N/A (PDF format, digital delivery) Paper Type Paper Type: N/A (PDF format, digital delivery) Delivery Method Method: Email Delivery Shipping Cost Saving: No shipping charges ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Implied coverage of all E39 models from 1996-2001, likely including M52, M54, and S62 engines (e.g., 520i, 523i, 525i, 528i, 530i, 540i, M5) Performance Detail Level: Provides specifications for horsepower, torque, and performance tuning (implied) Fuel System System Type: Electronic Fuel Injection (EFI) and related components 🔧 Transmission Standard Manual Transmission Options: Likely includes 5-speed and 6-speed Getrag manual transmissions for various engine variants. Optional Automatic Transmission Options: Likely includes ZF 5HP automatic transmissions (e.g., 5HP18, 5HP19, 5HP24) and potentially Steptronic variants. Features Transmission Service: Detailed procedures for fluid changes, filter replacement, and internal component service. 📐 Dimensions Exterior Chassis Type: Sedan (E39) and Touring (E39T) body styles Typical Wheelbase: Approximately 2830 mm (111.4 inches) for sedans Weights Curb Weight: Varies by engine and options, typically 1500-1800 kg (3300-4000 lbs) 🛡️ Safety Features Ratings Crash Test Information: Implied coverage of safety systems that contribute to crashworthiness, such as airbags and structural integrity. Active Features Braking Systems: ABS (Anti-lock Braking System), DSC (Dynamic Stability Control) Passive Features Restraint Systems: Front airbags, side airbags, seatbelt pre-tensioners 💡 Technology Features Infotainment System Features: Coverage of the BMW Business and Professional radio systems, optional CD changers, and navigation systems (e.g., MK series). Driver Assistance Electronic Systems: Detailed information on ABS, DSC, cruise control, and parking sensors. Connectivity Communication Features: Information on on-board computer functions and potential telephone integration (e.g., Bluetooth options on later models). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 miles or 12-24 months, as per BMW's Condition Based Service (CBS) system or manufacturer recommendation. Major Service Intervals: Includes guidance on spark plug replacement, coolant flushes, brake fluid changes at specified mileage or time intervals. Fluid Specifications Engine Oil: BMW Longlife-01 (LL-01) or Longlife-98 (LL-98) approved synthetic oils, typically 0W-40 or 5W-30 viscosity, depending on climate and engine. Coolant: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent, mixed 50/50 with distilled water. Brake Fluid: DOT 4 or DOT 4 PLUS low-viscosity brake fluid. Known Issues Common E39 Problems: Cooling system leaks (plastic tanks), VANOS issues, alternator bracket gasket leaks, ABS/DSC sensor failures, headlight seal degradation, subframe mounting bolt wear. 📚 Vehicle History Brand Heritage Bmw Philosophy: Focus on driving dynamics, engineering excellence, and luxury motoring. Model Evolution E39 Development: The E39 was a significant evolution from the E34, introducing more advanced electronics, improved aerodynamics, and a refined chassis. Production Production Period: 1995-2003 (E39 generation,...
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Sku: 338479
Collecties: ALL BMW

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BMW 5 E39 Service Repair Manual 1996-2001
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Generation
Chassis Code:
E39
Generation Name:
Fourth Generation
Codes
Production Years Covered:
1996-2001
👋 Introduction
Market Position
Target Audience:
BMW E39 owners, independent repair shops, DIY enthusiasts
Value Proposition:
Cost-effective alternative to expensive official factory manuals
Competitive Analysis
Advantage:
Comprehensive digital format, immediate access, extensive coverage
Key Features
Feature 1:
Complete workshop manual content
Feature 2:
User-friendly PDF format
Feature 3:
Cross-platform compatibility (Windows, Mac)
Feature 4:
Printable sections for workshop use
Feature 5:
Email delivery for instant access
📋 Manual Details
Coverage Areas
Primary Scope:
Workshop Service and Repair
Comprehensive Coverage:
All technical repair information for rebuilding and maintaining the vehicle
Page Count
Estimated Page Count:
Thousands (implied by 'complete workshop service/repair manual')
Manual Type
Type:
Service Repair Manual
Alternatives Mentioned:
Factory Shop Manuals (CD-ROM)
Language
Language:
English
Format
File Format:
PDF
Platform Compatibility:
All PC-based Windows operating systems, Mac
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine repair, overhaul, and diagnostics
Lubrication Maintenance:
Scheduled maintenance, fluid types, capacities, lubrication points
Suspension:
Front and rear suspension components, steering system, alignment
Brakes:
Hydraulic system, ABS, EBD, brake pad/rotor replacement, caliper service
Cooling System:
Radiator, water pump, thermostat, coolant specifications, bleeding procedures
Electrical System:
Battery, charging system, starter, lighting, sensors, ECU diagnostics
Fuel System:
Fuel pump, injectors, fuel filter, pressure regulation, EFI system
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust sensors
Transmission:
Manual and automatic transmission service, overhaul, fluid specifications
Heating Air Conditioning:
HVAC system, refrigerant, climate control, compressor service
Emission Control Systems:
Emissions testing, PCV system, EGR system, O2 sensors
Body:
Body panel repair, doors, windows, trim, interior components
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Procedures Included
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, component testing
Repair Procedures:
Step-by-step instructions for component replacement and repair
Maintenance Procedures:
Regular service tasks, fluid changes, filter replacements
Rebuild Procedures:
Complete engine, transmission, and differential rebuild instructions
Technical Depth
Depth:
Expert level, covering advanced diagnostics and complete overhauls
Detail Level:
Includes detailed explanations, torque specifications, and clearances
Visual Aids:
Numerous pictures and diagrams to illustrate procedures
📊 Manual Specifications
File Format
Quality:
High resolution, searchable text
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual
Binding Type
Binding:
N/A (PDF format, digital delivery)
Paper Type
Paper Type:
N/A (PDF format, digital delivery)
Delivery Method
Method:
Email Delivery
Shipping Cost Saving:
No shipping charges
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Implied coverage of all E39 models from 1996-2001, likely including M52, M54, and S62 engines (e.g., 520i, 523i, 525i, 528i, 530i, 540i, M5)
Performance
Detail Level:
Provides specifications for horsepower, torque, and performance tuning (implied)
Fuel System
System Type:
Electronic Fuel Injection (EFI) and related components
🔧 Transmission
Standard
Manual Transmission Options:
Likely includes 5-speed and 6-speed Getrag manual transmissions for various engine variants.
Optional
Automatic Transmission Options:
Likely includes ZF 5HP automatic transmissions (e.g., 5HP18, 5HP19, 5HP24) and potentially Steptronic variants.
Features
Transmission Service:
Detailed procedures for fluid changes, filter replacement, and internal component service.
📐 Dimensions
Exterior
Chassis Type:
Sedan (E39) and Touring (E39T) body styles
Typical Wheelbase:
Approximately 2830 mm (111.4 inches) for sedans
Weights
Curb Weight:
Varies by engine and options, typically 1500-1800 kg (3300-4000 lbs)
🛡️ Safety Features
Ratings
Crash Test Information:
Implied coverage of safety systems that contribute to crashworthiness, such as airbags and structural integrity.
Active Features
Braking Systems:
ABS (Anti-lock Braking System), DSC (Dynamic Stability Control)
Passive Features
Restraint Systems:
Front airbags, side airbags, seatbelt pre-tensioners
💡 Technology Features
Infotainment
System Features:
Coverage of the BMW Business and Professional radio systems, optional CD changers, and navigation systems (e.g., MK series).
Driver Assistance
Electronic Systems:
Detailed information on ABS, DSC, cruise control, and parking sensors.
Connectivity
Communication Features:
Information on on-board computer functions and potential telephone integration (e.g., Bluetooth options on later models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months, as per BMW's Condition Based Service (CBS) system or manufacturer recommendation.
Major Service Intervals:
Includes guidance on spark plug replacement, coolant flushes, brake fluid changes at specified mileage or time intervals.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or Longlife-98 (LL-98) approved synthetic oils, typically 0W-40 or 5W-30 viscosity, depending on climate and engine.
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent, mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 or DOT 4 PLUS low-viscosity brake fluid.
Known Issues
Common E39 Problems:
Cooling system leaks (plastic tanks), VANOS issues, alternator bracket gasket leaks, ABS/DSC sensor failures, headlight seal degradation, subframe mounting bolt wear.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Focus on driving dynamics, engineering excellence, and luxury motoring.
Model Evolution
E39 Development:
The E39 was a significant evolution from the E34, introducing more advanced electronics, improved aerodynamics, and a refined chassis.
Production
Production Period:
1995-2003 (E39 generation, with manual covering 1996-2001 models)
Manufacturing Locations:
Germany (Dingolfing plant primarily), as well as assembly in other countries.
🏆 Awards & Recognition
Recognitions
Automotive Awards:
While specific awards for the manual are not mentioned, the E39 generation itself was well-received for its driving dynamics and luxury, contributing to BMW's strong market position during this era.
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