Jungheinrich Electric Forklift EFG-DH Series: 12.5 15B (05.1996-01.2003) Workshop Manual
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🏷️ Basic Information Identification Make: Jungheinrich Model: EFG-DH Series Covered Models: 12.5, 15B Production Years: 05.1996 - 01.2003 Codes Product Code Example: Not provided in product info, but manual likely references internal Jungheinrich order/service numbers. 👋 Introduction Market Position Market Position: Specialized industrial equipment (forklift trucks) for material handling Key Features Key Features: Original factory manual, detailed illustrations, circuit diagrams, comprehensive coverage of operation and repair Competitive Analysis Competitors: Competes with other industrial forklift manufacturers like Toyota, Hyster, Caterpillar, Linde, etc., in the electric forklift segment. 📋 Manual Details Coverage Areas Systems Covered: Operation, Maintenance, Technical Description, Electrical Systems, Hydraulic Systems, Troubleshooting, Safety Model Specific Coverage: Specific coverage for EFG-DH Series models 12.5 and 15B from May 1996 to January 2003. Content Sections: Operating Instructions, Transportation and commissioning, Battery, Operation, Truck maintenance, Component Technical Description, Test and Setting Values, Truck - Maintenance, Service Manual Items, Electrical Wiring Diagrams, Hydraulic Wiring Diagrams. Page Count Page Count: 301 Manual Type Manual Type: Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Drive control system Hydraulics: Load lifting system, Hydraulic cylinders, Lowering brakes and line break safety devices Electrical: Circuit diagrams, Electrical Wiring Diagrams, Lighting, Searchlight, 360° warning light, Discharge monitor / hour meter with LCD display, Options - additional electrical systems Brakes: Brake system, Main brake cylinder, Parking brakes, Brake fluid replacement, Brake system screw torques Chassis And Body: Hoist frames, Fork tines, Truck identification plate, Location of instruction labels and identification plates Controls And Displays: Detailed explanation of operating controls and displays, including the LISA system and warning lamps. Procedures Included Maintenance: Servicing and inspection, Lubrication schedule, Fuel and oil instructions, Operational safety, Environmental protection, Recommissioning and decommissioning procedures Troubleshooting: Fault locating operations, Notes on how to avoid accidents and material damage when carrying out maintenance, test and repair work on ground conveyor vehicles with electronic components Repair: Component technical description, Assembly instructions for die ring connections, Pilot Valve Default Setting Operation: Correct use and application, Truck description, Load lifting system, Picking up and setting down loads, Operating an attachment, Parking procedures Commissioning Decommissioning: Transportation and commissioning, Loading and unloading, Moving the truck with drive unit inoperative, Decommissioning procedures Adjustments: Adjustment to neutral zone, Setting of Pilot Valve, Adjustments for hoist frames. Driving Steering Braking: Comprehensive instructions on driving, steering, and braking operations. Technical Depth Depth: Comprehensive workshop level, including diagnostics, repair, and adjustments Wiring Diagrams: Detailed Electrical Wiring Diagrams and Hydraulic Wiring Diagrams, including wiring code key Test And Setting Values: Provides test and setting values for various components, including hoist frames, load chains, and brake systems. Component Description: Detailed Component Technical Description covering general truck data and specific assemblies. Standard Modifications: Includes a Legend of technical modifications for the EFG-DH 10 series, implying updates and variations are documented. Assembly Instructions: Includes assembly instructions for die ring connections, vital for hydraulic systems. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Quality Images Searchability Searchable Text: Yes Printability Printable: Yes Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: Not applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Type: Electric Performance Note: Specific performance data (HP, Torque) not detailed in provided product info but covered within the manual for specific models. Battery Info Handling: Detailed safety regulations for handling, servicing, recharging, and replacement of lead-acid batteries. Accessories Optional Features: Seat heating, lighting options (complete lighting according to German road regulations, searchlight, 360° warning light). 🔧 Transmission Standard Type: Electric Drive System Features Control: Drive control system / lifting control system 📐 Dimensions Weights Note: Detailed dimensions and weight specifications are covered within the manual under Technical Data - Standard version, including load diagrams. Load Diagrams Load Capacity: Includes Load diagram for capacity, load center, and lifting height; also load diagram for capacity, load center, and fork. Mast Dimensions Mast Versions: Covers standard mast versions and output data for standard truck versions equipped with a double lift telescopic mast. Labels And Plates Identification: Location of instruction labels, identification plates, truck identification plate, trailer loads label. 🛡️ Safety Features Ratings Note: Manual references EN standards and VBG 36 (Accident prevention check), indicating adherence to safety regulations. Active Features Features: Lowering brakes and line break safety devices, Warning lights Passive Features Features: Safety regulations governing operation, battery handling, and maintenance 💡 Technology Features Driver Interface Displays: Information and service display (LISA), LED warning lamps, Battery discharge indicator, Battery discharge monitor and hour meter Electronics Features: Drive control system, lifting control system, optional electrical systems (lighting, seat heating) Driver Controls Controls: Description of operating controls and displays, Key assignment Parameter Setting Truck Parameters: Ability to change truck parameters is described. 🔧 Maintenance Service Intervals Schedule: Detailed maintenance checklist (EFG-DH2) and lubrication schedule are provided within the manual. Fluid Specifications Type: Hydraulic oil, Brake...
Specific coverage for EFG-DH Series models 12.5 and 15B from May 1996 to January 2003.
Content Sections:
Operating Instructions, Transportation and commissioning, Battery, Operation, Truck maintenance, Component Technical Description, Test and Setting Values, Truck - Maintenance, Service Manual Items, Electrical Wiring Diagrams, Hydraulic Wiring Diagrams.
Page Count
Page Count:
301
Manual Type
Manual Type:
Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Drive control system
Hydraulics:
Load lifting system, Hydraulic cylinders, Lowering brakes and line break safety devices
Electrical:
Circuit diagrams, Electrical Wiring Diagrams, Lighting, Searchlight, 360° warning light, Discharge monitor / hour meter with LCD display, Options - additional electrical systems
Brakes:
Brake system, Main brake cylinder, Parking brakes, Brake fluid replacement, Brake system screw torques
Chassis And Body:
Hoist frames, Fork tines, Truck identification plate, Location of instruction labels and identification plates
Controls And Displays:
Detailed explanation of operating controls and displays, including the LISA system and warning lamps.
Procedures Included
Maintenance:
Servicing and inspection, Lubrication schedule, Fuel and oil instructions, Operational safety, Environmental protection, Recommissioning and decommissioning procedures
Troubleshooting:
Fault locating operations, Notes on how to avoid accidents and material damage when carrying out maintenance, test and repair work on ground conveyor vehicles with electronic components
Repair:
Component technical description, Assembly instructions for die ring connections, Pilot Valve Default Setting
Operation:
Correct use and application, Truck description, Load lifting system, Picking up and setting down loads, Operating an attachment, Parking procedures
Commissioning Decommissioning:
Transportation and commissioning, Loading and unloading, Moving the truck with drive unit inoperative, Decommissioning procedures
Adjustments:
Adjustment to neutral zone, Setting of Pilot Valve, Adjustments for hoist frames.
Driving Steering Braking:
Comprehensive instructions on driving, steering, and braking operations.
Technical Depth
Depth:
Comprehensive workshop level, including diagnostics, repair, and adjustments
Wiring Diagrams:
Detailed Electrical Wiring Diagrams and Hydraulic Wiring Diagrams, including wiring code key
Test And Setting Values:
Provides test and setting values for various components, including hoist frames, load chains, and brake systems.
Component Description:
Detailed Component Technical Description covering general truck data and specific assemblies.
Standard Modifications:
Includes a Legend of technical modifications for the EFG-DH 10 series, implying updates and variations are documented.
Assembly Instructions:
Includes assembly instructions for die ring connections, vital for hydraulic systems.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Quality Images
Searchability
Searchable Text:
Yes
Printability
Printable:
Yes
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
Not applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Electric
Performance
Note:
Specific performance data (HP, Torque) not detailed in provided product info but covered within the manual for specific models.
Battery Info
Handling:
Detailed safety regulations for handling, servicing, recharging, and replacement of lead-acid batteries.
Accessories
Optional Features:
Seat heating, lighting options (complete lighting according to German road regulations, searchlight, 360° warning light).
🔧 Transmission
Standard
Type:
Electric Drive System
Features
Control:
Drive control system / lifting control system
📐 Dimensions
Weights
Note:
Detailed dimensions and weight specifications are covered within the manual under Technical Data - Standard version, including load diagrams.
Load Diagrams
Load Capacity:
Includes Load diagram for capacity, load center, and lifting height; also load diagram for capacity, load center, and fork.
Mast Dimensions
Mast Versions:
Covers standard mast versions and output data for standard truck versions equipped with a double lift telescopic mast.
Manual references EN standards and VBG 36 (Accident prevention check), indicating adherence to safety regulations.
Active Features
Features:
Lowering brakes and line break safety devices, Warning lights
Passive Features
Features:
Safety regulations governing operation, battery handling, and maintenance
💡 Technology Features
Driver Interface
Displays:
Information and service display (LISA), LED warning lamps, Battery discharge indicator, Battery discharge monitor and hour meter
Electronics
Features:
Drive control system, lifting control system, optional electrical systems (lighting, seat heating)
Driver Controls
Controls:
Description of operating controls and displays, Key assignment
Parameter Setting
Truck Parameters:
Ability to change truck parameters is described.
🔧 Maintenance
Service Intervals
Schedule:
Detailed maintenance checklist (EFG-DH2) and lubrication schedule are provided within the manual.
Fluid Specifications
Type:
Hydraulic oil, Brake fluid (specific types and capacities detailed in manual)
Known Issues
Common Issues:
Specific common issues are not detailed in product info but are addressed through troubleshooting sections and component descriptions within the manual.
General Maintenance
Checks:
Checking wheels, hydraulic oil level, electric fuses, battery health
Preventative Maintenance
Schedule:
Regularly scheduled servicing and inspections are detailed.
Safety Checks
Accident Prevention:
Details safety checks to be performed at regular intervals and after incidents (Accident prevention check according to VBG 36).
Fuels And Oils
Lubricants:
Instructions for fuels and oils, including lubricants for HJC Ground Conveyor Vehicles (specific types likely detailed).
Brake Maintenance
Brake Fluid Replacement:
Detailed instructions for brake fluid replacement.
Charging Procedures
Battery Charging:
Detailed instructions on how to charge the battery safely and correctly.
📚 Vehicle History
Brand Heritage
Brand:
Jungheinrich is a globally recognized manufacturer of material handling equipment.
Production
Manufacturing Period:
1996-2003 for the EFG-DH Series covered models.
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