🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Triton Generation: Third Generation (K60/K70 Series) Production Years: 1996-2004 👋 Introduction Market Position Vehicle Type: Compact/Mid-size Pickup Truck / Utility Vehicle Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance. Competitive Analysis Competitors: Toyota Hilux, Nissan Navara (D22), Isuzu D-Max (early models), Mazda BT-50 (early models). Key Features Durability: Known for its robust construction, particularly the chassis and drivetrain, making it suitable for demanding use. Versatility: Available in various cab configurations (single cab, extended cab, double cab) and bed lengths, with 2WD and 4WD options. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English File Format: PDF Delivery: Instant Download Compatibility: Windows, macOS, Linux (via Adobe Reader) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown, assembly, inspection, and repair of all engine components including block, heads, pistons, crankshaft, camshafts, timing components, cooling system, lubrication system, and fuel delivery. Engine Electrical: Ignition system, starting system, charging system, fuel injection system (ECI, MPI), ECU diagnosis, sensors, actuators, and wiring diagrams. Transmission Manual: Disassembly, inspection, assembly, and repair of manual transmissions, including clutch operation and driveline components (propeller shaft, driveshafts). Transmission Automatic: Service and repair of automatic transmissions (if applicable to specific variants covered), including hydraulic control, torque converter, and electronic controls. Drivetrain: Front and rear differentials, transfer case (4WD systems), axle shafts, and hubs. Suspension: Front and rear suspension systems (independent front, leaf-sprung rear typical), shock absorbers, springs, control arms, ball joints, bushings, and wheel alignment specifications. Steering: Power steering system, steering gear, linkages, and steering column components. Brakes: Front and rear brake systems (disc and drum configurations), hydraulic system, ABS (if equipped), parking brake, and brake fluid specifications. Body And Chassis: Frame construction, body panels, doors, glass, interior trim, bumpers, and corrosion prevention. Electrical System: Lighting system, instruments, wipers, horn, power accessories (windows, locks, mirrors), and fuse/relay identification and locations. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling (R134a), and component replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, lubrication points, and scheduled inspections. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, and error code interpretation. Component Replacement: Step-by-step instructions for replacing major components such as engines, transmissions, alternators, starters, radiators, brake calipers, and suspension parts. Engine Rebuilding: Detailed procedures for engine disassembly, cleaning, measurement, component inspection, and reassembly to factory specifications. Transmission Repair: Instructions for disassembling, inspecting, and rebuilding both manual and automatic transmissions. Electrical Diagnostics: Wiring diagrams, component testing procedures, and troubleshooting for electrical circuits and systems. Body Repairs: Procedures for panel replacement, door adjustment, glass installation, and interior trim repair. Wheel Alignment: Specifications for caster, camber, toe, and kingpin inclination, along with adjustment procedures. Wiring Diagrams: Comprehensive electrical wiring diagrams for various systems, essential for troubleshooting electrical faults. Diagnostic Charts: Troubleshooting flowcharts and diagnostic procedures based on symptoms. Technical Depth Depth: Comprehensive: Covers everything from basic fluid changes to complete engine and transmission overhauls, including detailed diagnostic information and specifications. Torque Specifications: Detailed torque specifications for all critical fasteners across various systems. Clearances And Tolerances: Engine and component internal clearances and wear tolerances for inspection and rebuilding. 📊 Manual Specifications File Quality Print Quality: Full Printable Zoom Capability: YES Searchability: Likely searchable text within PDF (standard for good quality manuals). Binding Type Binding: Digital (PDF download) Paper Type: N/A (Digital) Software Requirements Reader: Adobe PDF Reader Unzipping: WinZip or equivalent archive utility (if delivered compressed). ⚙️ Engine Specifications Primary Engine Engine Codes: Commonly 4G63 (2.0L SOHC I4 Petrol), 4G64 (2.4L SOHC I4 Petrol), 4D56 (2.5L SOHC I4 Diesel), 4M40 (2.8L SOHC I4 Diesel). Performance Power Output Petrol: Approx. 114-133 hp (85-99 kW) for 2.0L/2.4L petrol engines. Power Output Diesel: Approx. 97-125 hp (72-93 kW) for 2.5L/2.8L diesel engines. Fuel System Fuel Injection Petrol: Multi-Point Fuel Injection (MPI) for petrol engines. Fuel Injection Diesel: Direct Injection (DI) or Indirect Injection (IDI) for diesel engines, depending on variant. Engine Type Engine Layout: Inline 4-cylinder Cooling System Cooling Type: Water-cooled, pressurized system with fan. Lubrication System Oil Capacity: Varies by engine, typically 4.5-6.0 liters (with filter). Recommended Oil Viscosity: Commonly 10W-30 or 10W-40 for petrol, 15W-40 for diesel (refer to manual for precise specification). 🔧 Transmission Standard Manual Transmission: 5-speed manual transmission (standard on most models). Optional Automatic Transmission: 4-speed automatic transmission (optional on some variants). Features Drivetrain Options: Rear-wheel drive (2WD) and part-time four-wheel drive (4WD) with selectable low range. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (refer to manual). Automatic Transmission Fluid: Mitsubishi DiaQueen ATF-J2 or equivalent Dexron III/Mercon (refer to manual). 📐 Dimensions Exterior Overall Length: Varies by cab and bed configuration, approximately 4,700-5,050 mm. Overall Width: Approx. 1,700-1,750 mm. Overall Height: Approx. 1,630-1,800 mm. Weights Curb Weight: Varies significantly by configuration, typically 1,600-2,000 kg....