🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 1996 👋 Introduction Market Position Target Audience: Aprilia RS125 owners, DIY mechanics, professional repair shops Competitive Analysis Value Proposition: Provides comprehensive, factory-level repair and maintenance information, enabling significant cost savings on professional servicing. Key Features Manual Authenticity: Original factory manual, identical to those used by local service/repair shops. Content Quality: Complete and intact, no missing/corrupt parts or pages. Visual Aids: Hundreds of pages of diagrams, illustrations, drawings, and photos. User Experience: Easy-to-follow directions, numbered instructions, bold figure numbers for quick reference. Troubleshooting: Detailed troubleshooting sections, often combined with electrical service procedures and wiring diagrams. 📋 Manual Details Coverage Areas Vehicle Coverage: All Models/Engines/Trim/Transmissions Types for 1996 Aprilia RS125 Page Count Page Count: Hundreds of Pages (as described) Manual Type Manual Type: Workshop Repair Service Manual Manual Classification: Factory-authorized workshop manual for technicians. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, Wiring Diagrams Suspension Details: Front telescopic forks and rear monoshock absorber maintenance and adjustment procedures. Steering Details: Steering head bearing service and adjustment. Wheel And Tire Service: Wheel bearing service, tire replacement, balancing, and rim specifications. Brake System Details: Front and rear brake caliper overhaul, master cylinder service, brake pad replacement, fluid bleeding procedures. Procedures Included Procedures: Diagnostic, Repair, Maintenance, Troubleshooting, Disassembly, Assembly, Cleaning, Reinstalling Procedures, Step-by-step Repair Procedures, Detailed Substeps, Troubleshooting and Electrical Service Procedures Electrical Diagnostics: Detailed procedures for diagnosing electrical faults, including testing components and interpreting wiring diagrams. Engine Rebuild: Detailed steps for engine disassembly, component inspection (piston, cylinder, crankshaft, connecting rod), and reassembly. Carburetor Service: Carburetor disassembly, cleaning, adjustment, and jetting recommendations. Electrical System Repair: Troubleshooting and repair of starter motor, ignition system, charging system, lighting, and all electronic components. Technical Depth Depth: Professional/Advanced Diagnostic and Repair Diagnostics: Comprehensive diagnostic procedures for all major systems, including engine, electrical, and chassis. Specifications Data: Includes critical torque specifications, clearances, electrical resistance values, and other precise measurements. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable Binding Type Binding Type: Digital (Downloadable) Paper Type Paper Type: N/A (Digital) Accessibility Zoom Functionality: YES Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder (typical for RS125 of this era) Performance Displacement: 125cc (nominal) Power Output: Refer to manual for specific power figures (typically around 30-34 HP for restricted/unrestricted versions) Torque Output: Refer to manual for specific torque figures Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHBH 28 or similar, depending on market and restrictions) Fuel Type: Unleaded gasoline Oil System: Automatic oil injection (premix system typically integrated with fuel) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual gearbox Features Clutch Type: Wet multi-plate clutch Final Drive: Chain driven 📐 Dimensions Exterior Dimensions: Refer to manual for specific chassis dimensions (length, width, height) Weights Dry Weight: Typically around 140-150 kg (refer to manual for exact figures) Fuel Capacity: Typically around 13-14 Liters (refer to manual for exact figures) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle, specific safety ratings not applicable in the same way as cars) Active Features Braking System: Disc brakes front and rear (specific caliper and disc sizes detailed in manual) Passive Features Lighting System: Headlight, taillight, turn signals (detailed wiring and component information in manual) 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) Lighting Lighting Technology: Halogen headlight, incandescent bulbs for rear and indicators. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals for engine oil and gearbox oil. Spark Plug Replacement: Refer to manual for recommended spark plug replacement intervals. Air Filter Cleaning: Refer to manual for air filter maintenance schedule. Fluid Specifications Coolant Type: Ethylene glycol based antifreeze coolant (specifics in manual) Brake Fluid Type: DOT 4 (typically) Transmission Oil Type: Refer to manual for specific gearbox oil specification and viscosity. Known Issues Common Wear Items: Clutch plates, piston rings, crankshaft bearings, exhaust valves, electrical connectors (as common on high-performance 2-strokes) Potential Performance Issues: Carburetor jetting sensitivity, exhaust power valve sticking, cooling system leaks. 📚 Vehicle History Brand Heritage Brand Origin: Aprilia is an Italian motorcycle manufacturer, known for its sport and racing heritage. Model Evolution Rs125 Lineage: The RS125 is a popular entry-level sportbike, often used for track days and street riding, with a long production run and various iterations. Production Manufacturing Location: Italy 🏆 Awards & Recognition Recognitions Motorcycle Segment Recognition: The RS125 has historically been a highly regarded motorcycle in its class for performance and handling.