This manual covers the 1996 Mazda RX-7, a celebrated Third Generation (FD) sports car renowned for its advanced rotary engine technology and exceptional handling. Produced from 1992 to 2002, the FD RX-7 features a sequential twin-turbocharged 13B-REW rotary engine, a lightweight chassis, and a balanced weight distribution, making it a standout in its segment. Its sleek design and aerodynamic efficiency, coupled with its niche appeal among enthusiasts, have cemented its status as a performance icon. This vehicle represents Mazda's enduring commitment to rotary engine innovation. This comprehensive factory service manual provides complete repair and service procedures for the 1996 Mazda RX-7 (FD3S). It details maintenance, diagnostics, troubleshooting, and includes extensive wiring diagrams across all major vehicle systems, including the rotary engine, manual transmission, brakes, suspension, and electrical components. With over 1500 pages of information, this English-language manual is designed to assist owners, mechanics, and technicians in performing all aspects of vehicle upkeep, repair, and restoration, ensuring the optimal performance and longevity of this iconic sports car. 🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Code: FD3S Year: 1996 Generation Generation Designation: Third Generation (FD) Generation Start Year: 1992 Generation End Year: 2002 Codes Chassis Code: FD3S 👋 Introduction Market Position Vehicle Segment: Sports Car / Grand Tourer Niche Appeal: Renowned for its rotary engine, distinctive styling, and exceptional handling. Competitive Analysis Key Competitors Era: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mitsubishi 3000GT/GTO, Porsche 968 Key Features Engine Technology: Sequential Twin-Turbocharged Rotary Engine (13B-REW) Handling Dynamics: Lightweight chassis, balanced weight distribution, advanced suspension geometry. Design Philosophy: Continuous improvement on the rotary sports car concept, aerodynamic efficiency. 📋 Manual Details Coverage Areas Primary Coverage: Complete Repair and Service Procedures Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Wiring Diagrams Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive service manuals) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Rotary Engine (13B-REW), Engine Mechanical, Lubrication, Cooling, Fuel Injection, Ignition, Emission Control, Turbocharging System Transmission: Manual Transmission (R154), Clutch System, Drivetrain Components (Driveshaft, Differential) Brakes: Hydraulic System, ABS (Anti-lock Braking System), Parking Brake Suspension Steering: Front Suspension (Double Wishbone), Rear Suspension (Multi-link), Power Steering System, Wheel Alignment Electrical Electronics: Battery, Charging System, Starting System, Lighting, Instrumentation, Body Electrical, Engine Control Unit (ECU), Immobilizer System, Audio System Body Chassis: Chassis Frame, Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Glass, Bumpers, Exterior Trim HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Safety Restraints: Airbag System, Seatbelts Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Inspections/Replacement Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing Procedures Repair Rebuild: Engine Rebuild (Apex Seals, Rotor Housings), Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Repair Disassembly Assembly: Detailed step-by-step instructions for component removal and installation Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Technical Depth Depth Level: Comprehensive (suitable for professional technicians and advanced DIYers) Detail Level: Detailed specifications, torque values, clearances, testing procedures, and component diagrams 📊 Manual Specifications File Format Digital Format: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval Print Quality Print Readability: High-resolution images and text, suitable for printing Binding Type Digital Binding: N/A (Digital File) Paper Type Digital Paper Type: N/A (Digital File) Completeness Content Completeness: Full Factory Service Manual Content ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Rotary (Wankel) Displacement Cc: 1308 cc (2x654 cc rotor chambers) Induction: Sequential Twin-Turbocharged Rotor Design: Abutment type apex seals, trochoid housing surface treatment Performance Horsepower Ps Hp: 255 PS (188 kW; 252 hp) at 6500 rpm (U.S. Spec) Torque Nm Lbft: 314 Nm (232 lb-ft) at 5000 rpm (U.S. Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane Rating 91 or higher recommended) Fuel Pump: Dual fuel pumps (later models, often retrofitted) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Code: R154 Optional Transmission Type Optional: 4-Speed Automatic (less common, typically for export markets and earlier models) Features Drivetrain: Rear-Wheel Drive (RWD) Differential: Limited-Slip Differential (LSD) standard on performance models Clutch Type: Hydraulically Actuated, Single Dry Plate 📐 Dimensions Exterior Length Mm: 4295 Width Mm: 1750 Height Mm: 1230 Wheelbase Mm: 2505 Ground Clearance Mm: 130 Weights Curb Weight Kg: 1280-1310 (approximate, depending on trim and options) 🛡️ Safety Features Ratings NHTSA Rating: Not directly comparable to modern standards due to age; received good marks for its era. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available (TCS) on certain models/trims Passive Features Airbags: Driver and Passenger Airbags Seatbelts: 3-Point Inertia-Reel Seatbelts Body Structure: Reinforced safety cell, crumple zones. 💡 Technology Features Infotainment Audio System: Mazda ETR/AM/FM stereo with cassette player, optional CD changer. Climate Control: Manual or automatic climate control depending on trim level. Driver Assistance...