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Dodge Neon 1997 1999 2000 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Model Years Covered: 1997, 1999, 2000, 2004 Codes Chassis Codes: PL (First Generation), PL/PX (Second Generation) 👋 Introduction Market Position Vehicle Segment: Subcompact/Compact car, targeting budget-conscious buyers and young drivers Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Nissan Sentra Key Features Design Philosophy: Affordable, fuel-efficient, sporty styling for its class Manual Purpose: To empower owners and technicians with the knowledge for proper maintenance and repair, ensuring longevity and optimal performance 📋 Manual Details Coverage Areas Technical Scope: Comprehensive service, repair, and maintenance information Page Count Estimated Pages: Variable, typically 1000+ pages for full factory service manuals Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Likely Digital (PDF) or Printed 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission Drivetrain: Manual transmission (Getrag), Automatic transmission (Chrysler A604/41TE), transaxle, clutch, driveshafts, CV joints Chassis: Suspension (front/rear), steering, brakes (ABS/non-ABS), wheels, tires Electrical Electronics: Wiring diagrams, battery, charging system, starting system, lighting, instruments, comfort controls, body control module (BCM) Body Chassis: Body panels, doors, windows, interior trim, HVAC system, frame and structural components Procedures Included Maintenance: Routine maintenance, oil changes, fluid checks, filter replacements, tune-ups Diagnostics Troubleshooting: System-specific diagnostic procedures, fault code interpretation, troubleshooting flowcharts Repair Rebuild: Component removal, installation, and overhaul procedures (e.g., engine teardown, transmission rebuild, brake caliper replacement) Specifications Data: Torque specifications, clearances, fluid capacities, resistance values, wiring schematics Technical Depth Depth: Comprehensive, covering everything from basic maintenance to major component overhauls and diagnostics 📊 Manual Specifications File Format Digital Format: PDF (Searchable text, printable pages, bookmarked chapters) Print Quality Print Quality: High-resolution images, clear diagrams, crisp text (for printed versions) Binding Type Binding Type: Wire-O, perfect bound, or comb binding (for printed versions) Paper Type Paper Type: Durable, coated paper stock (for printed versions) ⚙️ Engine Specifications Primary Engine Engine Code 1997: 420A (2.0L SOHC I4) Engine Code 1999 2000: 420A (2.0L SOHC I4), EDZ (2.4L DOHC I4 - ACR trim) Engine Code 2004: 4G64 (2.4L SOHC I4), GEMA (2.0L DOHC I4 - GT trim) Performance Horsepower 420A: 116-132 hp (depending on year and application) Torque 420A: 124-131 lb-ft (depending on year and application) Horsepower 4G64: 140 hp Torque 4G64: 150 lb-ft Horsepower Gema: 132 hp Torque Gema: 130 lb-ft Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Engine Management Ignition System: Distributorless Ignition System (DIS) or coil-on-plug (depending on year/engine) 🔧 Transmission Standard Transmission Type 1997: 5-Speed Manual (Getrag) Transmission Type 1999 2000 2004: 5-Speed Manual (Getrag) Optional Transmission Type 1997: 3-Speed Automatic (Chrysler A604/41TE) Transmission Type 1999 2000 2004: 4-Speed Automatic (Chrysler 41TE) Features Automatic Features: Electronically controlled, adaptive shift logic (on 41TE) Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 Gear Oil Automatic Transmission Fluid: Mopar ATF+4 (or equivalent) 📐 Dimensions Exterior Length: Approx. 163-170 inches (depending on generation/body style) Width: Approx. 67 inches Height: Approx. 53-54 inches Wheelbase: Approx. 98.8-101.1 inches (depending on generation) Weights Curb Weight: Approx. 2500-2700 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Four stars (First Generation) NHTSA Frontal Impact Passenger: Four stars (First Generation) IIHS Frontal Offset: Acceptable (some variations based on year/specific tests) Active Features ABS: Optional on most trims, standard on some later models Passive Features Airbags: Driver and front passenger airbags standard Seatbelts: Three-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette or CD player, optional premium sound system Climate Control: Manual air conditioning and heating controls, optional automatic climate control on higher trims Driver Assistance Cruise Control: Optional on most trims 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles or 6 months (check manual for specific engine) Air Filter Replacement: Every 15,000-30,000 miles or as needed based on conditions Spark Plugs: Every 60,000-100,000 miles (depending on plug type, e.g., platinum or iridium) Coolant Flush: Every 30,000-60,000 miles or 2-4 years Fluid Specifications Engine Oil Capacity: Approx. 4.0-4.5 quarts (420A), 5.0 quarts (4G64/GEMA) - consult manual for exact capacity Engine Oil Viscosity: 5W-30, 5W-20 (check owner's manual for specific recommendation) Coolant: Mopar OAT (Orange) or HOAT (Hybrid Orange) Antifreeze/Coolant, 50/50 mix with distilled water Known Issues Engine 420A: Oil leaks from valve cover gasket, intake manifold gasket leaks, coil pack failures, occasional starter issues. Transmission Automatic: Harsh shifting, internal seal failures (particularly on earlier A604 units), transmission control solenoid issues. Suspension: Worn control arm bushings, worn ball joints, noisy sway bar links, strut mount failures. Electrical: Window regulator failures, power lock actuator issues, dashboard warning light illumination (ABS, Check Engine), grounds corrosion. Body Chassis: Rattles and squeaks from interior trim, door hinge wear, rust on wheel wells and rocker panels (especially in northern climates). 📚 Vehicle History Brand Heritage Manufacturer:...
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Dodge Neon 1997 1999 2000 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Model Years Covered:
1997, 1999, 2000, 2004
Codes
Chassis Codes:
PL (First Generation), PL/PX (Second Generation)
👋 Introduction
Market Position
Vehicle Segment:
Subcompact/Compact car, targeting budget-conscious buyers and young drivers
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Nissan Sentra
Key Features
Design Philosophy:
Affordable, fuel-efficient, sporty styling for its class
Manual Purpose:
To empower owners and technicians with the knowledge for proper maintenance and repair, ensuring longevity and optimal performance
📋 Manual Details
Coverage Areas
Technical Scope:
Comprehensive service, repair, and maintenance information
Page Count
Estimated Pages:
Variable, typically 1000+ pages for full factory service manuals
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Likely Digital (PDF) or Printed
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
Transmission Drivetrain:
Manual transmission (Getrag), Automatic transmission (Chrysler A604/41TE), transaxle, clutch, driveshafts, CV joints
Chassis:
Suspension (front/rear), steering, brakes (ABS/non-ABS), wheels, tires
Electrical Electronics:
Wiring diagrams, battery, charging system, starting system, lighting, instruments, comfort controls, body control module (BCM)
Body Chassis:
Body panels, doors, windows, interior trim, HVAC system, frame and structural components
Procedures Included
Maintenance:
Routine maintenance, oil changes, fluid checks, filter replacements, tune-ups
Diagnostics Troubleshooting:
System-specific diagnostic procedures, fault code interpretation, troubleshooting flowcharts
Repair Rebuild:
Component removal, installation, and overhaul procedures (e.g., engine teardown, transmission rebuild, brake caliper replacement)
Specifications Data:
Torque specifications, clearances, fluid capacities, resistance values, wiring schematics
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to major component overhauls and diagnostics
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable text, printable pages, bookmarked chapters)
Print Quality
Print Quality:
High-resolution images, clear diagrams, crisp text (for printed versions)
Binding Type
Binding Type:
Wire-O, perfect bound, or comb binding (for printed versions)
Paper Type
Paper Type:
Durable, coated paper stock (for printed versions)
⚙️ Engine Specifications
Primary Engine
Engine Code 1997:
420A (2.0L SOHC I4)
Engine Code 1999 2000:
420A (2.0L SOHC I4), EDZ (2.4L DOHC I4 - ACR trim)
Engine Code 2004:
4G64 (2.4L SOHC I4), GEMA (2.0L DOHC I4 - GT trim)
Performance
Horsepower 420A:
116-132 hp (depending on year and application)
Torque 420A:
124-131 lb-ft (depending on year and application)
Horsepower 4G64:
140 hp
Torque 4G64:
150 lb-ft
Horsepower Gema:
132 hp
Torque Gema:
130 lb-ft
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Management
Ignition System:
Distributorless Ignition System (DIS) or coil-on-plug (depending on year/engine)
🔧 Transmission
Standard
Transmission Type 1997:
5-Speed Manual (Getrag)
Transmission Type 1999 2000 2004:
5-Speed Manual (Getrag)
Optional
Transmission Type 1997:
3-Speed Automatic (Chrysler A604/41TE)
Transmission Type 1999 2000 2004:
4-Speed Automatic (Chrysler 41TE)
Features
Automatic Features:
Electronically controlled, adaptive shift logic (on 41TE)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 Gear Oil
Automatic Transmission Fluid:
Mopar ATF+4 (or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 163-170 inches (depending on generation/body style)
Width:
Approx. 67 inches
Height:
Approx. 53-54 inches
Wheelbase:
Approx. 98.8-101.1 inches (depending on generation)
Weights
Curb Weight:
Approx. 2500-2700 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Four stars (First Generation)
NHTSA Frontal Impact Passenger:
Four stars (First Generation)
IIHS Frontal Offset:
Acceptable (some variations based on year/specific tests)
Active Features
ABS:
Optional on most trims, standard on some later models
Passive Features
Airbags:
Driver and front passenger airbags standard
Seatbelts:
Three-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette or CD player, optional premium sound system
Climate Control:
Manual air conditioning and heating controls, optional automatic climate control on higher trims
Driver Assistance
Cruise Control:
Optional on most trims
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles or 6 months (check manual for specific engine)
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on conditions
Spark Plugs:
Every 60,000-100,000 miles (depending on plug type, e.g., platinum or iridium)
Coolant Flush:
Every 30,000-60,000 miles or 2-4 years
Fluid Specifications
Engine Oil Capacity:
Approx. 4.0-4.5 quarts (420A), 5.0 quarts (4G64/GEMA) - consult manual for exact capacity
Engine Oil Viscosity:
5W-30, 5W-20 (check owner's manual for specific recommendation)
Coolant:
Mopar OAT (Orange) or HOAT (Hybrid Orange) Antifreeze/Coolant, 50/50 mix with distilled water
Known Issues
Engine 420A:
Oil leaks from valve cover gasket, intake manifold gasket leaks, coil pack failures, occasional starter issues.
Transmission Automatic:
Harsh shifting, internal seal failures (particularly on earlier A604 units), transmission control solenoid issues.
Suspension:
Worn control arm bushings, worn ball joints, noisy sway bar links, strut mount failures.
Electrical:
Window regulator failures, power lock actuator issues, dashboard warning light illumination (ABS, Check Engine), grounds corrosion.
Body Chassis:
Rattles and squeaks from interior trim, door hinge wear, rust on wheel wells and rocker panels (especially in northern climates).
📚 Vehicle History
Brand Heritage
Manufacturer:
Dodge (Chrysler Corporation/DaimlerChrysler)
Model Evolution
First Generation:
1995-2000 (PL platform), characterized by unique cab-forward styling and a focus on affordability.
Second Generation:
2000-2006 (PL/PX platform), featured updated styling, improved interiors, and revised powertrains. The 2000 model year represents a transition between generations.
Production
Manufacturing Plant:
Belvidere Assembly Plant, Illinois, USA
Production Period Covered:
1995-2006
🏆 Awards & Recognition
Recognitions
Automotive Press:
Often praised for its value and sporty handling for its price point by automotive journalists.
Consumer Reports:
Varied ratings based on model year and specific issues, but generally seen as an affordable option.
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