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Daihatsu Terios J100 Service & Repair Manual 1997-1999

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J100 Model Years Covered: 1997-1999 Codes Chassis Code: J100 👋 Introduction Market Position Vehicle Segment: Compact SUV / Kei SUV Target Audience: DIY enthusiasts, independent mechanics, and owners seeking detailed repair knowledge. Competitive Analysis Key Competitors Era: Suzuki Jimny, Honda CR-V (earlier models), Toyota RAV4 (earlier models), Mitsubishi Pajero Mini. Key Features Manual Value Proposition: Provides dealer-level repair information at a fraction of the cost, empowering owners to maintain their vehicles. Manual Quality Completeness Assurance: Stated as 100% complete and intact, no missing/corrupt pages/sections. 📋 Manual Details Coverage Areas Geographic Coverage: Global (based on typical J100 model availability) Vehicle Styles Covered: All styles Page Count Total Pages: Over 1,200 Manual Type Manual Type: Official Workshop Service & Repair Manual Language Language: English (implied by description) Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, and repair. Engine Control System: Fuel injection system, ignition system, emissions control, sensors, and actuators. Cooling System: Radiator, water pump, thermostat, cooling fan, coolant types and capacities. Lubrication System: Oil pump, oil filter, oil specifications, and lubrication points. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter, and fuel pressure testing. Exhaust System: Exhaust manifold, catalytic converter, mufflers, and pipes. Transmission Manual: Manual transaxle system: disassembly, assembly, gear inspection, clutch system integration. Transmission Automatic: Automatic transaxle system: operation, control, valve body, torque converter, fluid specifications. Drivetrain Component: Drive shafts, differentials, hub assemblies, and related components. Suspension System Front: MacPherson struts, control arms, bushings, springs, shock absorbers. Suspension System Rear: Coil springs, shock absorbers, trailing arms, alignment specifications. Steering System: Power steering system, steering rack, tie rod ends, steering column, alignment. Brake System Front: Disc brake components: calipers, pads, rotors, lines, fluid specifications. Brake System Rear: Drum or disc brake components, parking brake system, fluid specifications. Wheel And Tire System: Wheel specifications, tire pressure, rotation, balancing, and alignment procedures. Electrical System Charging: Alternator, battery, charging circuit testing and repair. Electrical System Starting: Starter motor, starter solenoid, ignition switch, starting circuit diagnostics. Lighting System: Headlights, taillights, interior lights, bulb replacement, wiring. Instrumentation And Gauges: Combination meter, warning lights, sensor inputs, calibration. Body And Chassis: Body panel repair, doors, windows, locks, hinges, and structural integrity. Interior Components: Seats, dashboard, trim panels, center console, carpet. Supplemental Restraint System Srs: Airbag system components, sensors, control modules, seat belt pretensioners. Climate Control System: HVAC system, heater core, A/C compressor, refrigerant, airflow controls. Wiper And Washer System: Wiper motors, linkages, blades, washer pump, nozzles, fluid. Power Accessories: Power windows, power door locks, power mirrors, sunroof operation. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon problems. Repair Procedures: Detailed step-by-step instructions for component removal, repair, and reinstallation. Diagnostic Procedures: Testing sensors, actuators, and control modules using specified tools and methods. Wiring Diagrams: Comprehensive wiring diagrams for all electrical systems, facilitating troubleshooting. Torque Specifications: Precise torque values for all critical fasteners. Adjustment Procedures: Adjustments for brakes, clutch, parking brake, and other systems. Installation Procedures: Instructions for installing replacement parts and optional equipment. Rebuild Instructions: Detailed instructions for complete disassembly and reassembly of major components. Technical Depth Depth Of Information: Comprehensive; covers everything from basic maintenance to full engine and transmission rebuilds. Illustrations Quality: Detailed illustrations, drawings, and photos guiding each procedure. Instruction Format: Numbered, step-by-step instructions with detailed sub-steps. Critical Information Highlight: Notes, cautions, and warnings pinpoint critical information for safety and accuracy. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: All pages printable without restriction. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) File Characteristics Searchable Text: Likely searchable text (standard for quality PDF manuals). ⚙️ Engine Specifications Primary Engine Engine Code: Commonly G13BA or G13BB (1.3L SOHC/DOHC I3/I4, depending on market and specific model year) Engine Type: Inline 4-cylinder (most common for J100 outside Japan's Kei regulations) Displacement: Approx. 1.3L (1300cc) Performance Horsepower Approx: Around 70-80 HP (market dependent) Torque Approx: Around 100-110 Nm (market dependent) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Other Engine Details Valvetrain: SOHC or DOHC (depending on specific engine variant) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transaxle Optional Transmission Type Optional: 4-speed Automatic Transaxle Features Drivetrain: Part-time 4WD (Four-Wheel Drive) with a transfer case; some models may have 2WD variants. 📐 Dimensions Exterior Body Style: 3-door SUV Wheelbase Mm: Approx. 2,095 mm Length Mm: Approx. 3,650 mm Width Mm: Approx. 1,560 mm Height Mm: Approx. 1,670 mm Weights Curb Weight Kg: Approx. 980 - 1050 kg (depending on configuration) 🛡️ Safety Features Passive Features Airbags: Driver airbag (standard on many models), Passenger airbag (optional or market dependent). Seat Belts: Front and rear seat belts; front seat belt pretensioners likely included. Body Structure: Reinforced body...
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Sku: 131740
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Daihatsu Terios J100 Service & Repair Manual 1997-1999
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Code:
J100
Model Years Covered:
1997-1999
Codes
Chassis Code:
J100
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Kei SUV
Target Audience:
DIY enthusiasts, independent mechanics, and owners seeking detailed repair knowledge.
Competitive Analysis
Key Competitors Era:
Suzuki Jimny, Honda CR-V (earlier models), Toyota RAV4 (earlier models), Mitsubishi Pajero Mini.
Key Features
Manual Value Proposition:
Provides dealer-level repair information at a fraction of the cost, empowering owners to maintain their vehicles.
Manual Quality
Completeness Assurance:
Stated as 100% complete and intact, no missing/corrupt pages/sections.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (based on typical J100 model availability)
Vehicle Styles Covered:
All styles
Page Count
Total Pages:
Over 1,200
Manual Type
Manual Type:
Official Workshop Service & Repair Manual
Language
Language:
English (implied by description)
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair.
Engine Control System:
Fuel injection system, ignition system, emissions control, sensors, and actuators.
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant types and capacities.
Lubrication System:
Oil pump, oil filter, oil specifications, and lubrication points.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel filter, and fuel pressure testing.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and pipes.
Transmission Manual:
Manual transaxle system: disassembly, assembly, gear inspection, clutch system integration.
Transmission Automatic:
Automatic transaxle system: operation, control, valve body, torque converter, fluid specifications.
Drivetrain Component:
Drive shafts, differentials, hub assemblies, and related components.
Suspension System Front:
MacPherson struts, control arms, bushings, springs, shock absorbers.
Suspension System Rear:
Coil springs, shock absorbers, trailing arms, alignment specifications.
Steering System:
Power steering system, steering rack, tie rod ends, steering column, alignment.
Brake System Front:
Disc brake components: calipers, pads, rotors, lines, fluid specifications.
Brake System Rear:
Drum or disc brake components, parking brake system, fluid specifications.
Wheel And Tire System:
Wheel specifications, tire pressure, rotation, balancing, and alignment procedures.
Electrical System Charging:
Alternator, battery, charging circuit testing and repair.
Electrical System Starting:
Starter motor, starter solenoid, ignition switch, starting circuit diagnostics.
Lighting System:
Headlights, taillights, interior lights, bulb replacement, wiring.
Instrumentation And Gauges:
Combination meter, warning lights, sensor inputs, calibration.
Body And Chassis:
Body panel repair, doors, windows, locks, hinges, and structural integrity.
Interior Components:
Seats, dashboard, trim panels, center console, carpet.
Supplemental Restraint System Srs:
Airbag system components, sensors, control modules, seat belt pretensioners.
Climate Control System:
HVAC system, heater core, A/C compressor, refrigerant, airflow controls.
Wiper And Washer System:
Wiper motors, linkages, blades, washer pump, nozzles, fluid.
Power Accessories:
Power windows, power door locks, power mirrors, sunroof operation.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon problems.
Repair Procedures:
Detailed step-by-step instructions for component removal, repair, and reinstallation.
Diagnostic Procedures:
Testing sensors, actuators, and control modules using specified tools and methods.
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems, facilitating troubleshooting.
Torque Specifications:
Precise torque values for all critical fasteners.
Adjustment Procedures:
Adjustments for brakes, clutch, parking brake, and other systems.
Installation Procedures:
Instructions for installing replacement parts and optional equipment.
Rebuild Instructions:
Detailed instructions for complete disassembly and reassembly of major components.
Technical Depth
Depth Of Information:
Comprehensive; covers everything from basic maintenance to full engine and transmission rebuilds.
Illustrations Quality:
Detailed illustrations, drawings, and photos guiding each procedure.
Instruction Format:
Numbered, step-by-step instructions with detailed sub-steps.
Critical Information Highlight:
Notes, cautions, and warnings pinpoint critical information for safety and accuracy.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
All pages printable without restriction.
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
File Characteristics
Searchable Text:
Likely searchable text (standard for quality PDF manuals).
⚙️ Engine Specifications
Primary Engine
Engine Code:
Commonly G13BA or G13BB (1.3L SOHC/DOHC I3/I4, depending on market and specific model year)
Engine Type:
Inline 4-cylinder (most common for J100 outside Japan's Kei regulations)
Displacement:
Approx. 1.3L (1300cc)
Performance
Horsepower Approx:
Around 70-80 HP (market dependent)
Torque Approx:
Around 100-110 Nm (market dependent)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Other Engine Details
Valvetrain:
SOHC or DOHC (depending on specific engine variant)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transaxle
Optional
Transmission Type Optional:
4-speed Automatic Transaxle
Features
Drivetrain:
Part-time 4WD (Four-Wheel Drive) with a transfer case; some models may have 2WD variants.
📐 Dimensions
Exterior
Body Style:
3-door SUV
Wheelbase Mm:
Approx. 2,095 mm
Length Mm:
Approx. 3,650 mm
Width Mm:
Approx. 1,560 mm
Height Mm:
Approx. 1,670 mm
Weights
Curb Weight Kg:
Approx. 980 - 1050 kg (depending on configuration)
🛡️ Safety Features
Passive Features
Airbags:
Driver airbag (standard on many models), Passenger airbag (optional or market dependent).
Seat Belts:
Front and rear seat belts; front seat belt pretensioners likely included.
Body Structure:
Reinforced body structure for impact absorption.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio and CD/Cassette player (market dependent), with standard speaker setup.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available on some higher trims or optional.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions (refer to manual for specifics).
Air Filter Replacement:
Inspect every 10,000 km, replace as needed or every 20,000-40,000 km.
Spark Plug Replacement:
Varies by spark plug type, generally 30,000-60,000 km for standard plugs.
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-30 or 5W-30 recommended (refer to manual for precise spec).
Coolant Specification:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Automatic Transmission Fluid:
Dexron II or equivalent (refer to manual for exact specification).
Known Issues
Common Wear Items:
Suspension bushings, shock absorbers, exhaust system components due to age and use.
Engine Maintenance Focus:
Regular timing belt inspection/replacement is crucial for 1.3L engines if it uses a belt (check manual).
4Wd System Care:
Periodic inspection and lubrication of the 4WD system components, especially if used off-road.
📚 Vehicle History
Brand Heritage
Daihatsu Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable vehicles, particularly Kei cars and compact SUVs.
Model Evolution
Terios J100 Introduction:
The J100 generation marked Daihatsu's entry into the compact SUV market, focusing on practicality, affordability, and genuine off-road capability for its size.
Production
Production Period:
The J100 series was produced globally from 1997 to 2000, preceding the second generation Terios (J200).
🏆 Awards & Recognition
Recognitions
Award Status:
While specific awards for the J100 generation are not widely publicized, the Terios line has historically been recognized for its value and off-road capability in its class.
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