1997-1999 Daihatsu Terios J100 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Chassis Code: J100 Model Years Covered: 1997, 1998, 1999 Codes Engine Codes: 1.3L (H2) petrol Transmission Codes: M50 (5-speed manual), A4Q (4-speed automatic) 👋 Introduction Market Position Segment: Compact SUV / Kei SUV Target Demographic: Individuals seeking a small, capable, and economical off-road oriented vehicle, often for urban environments with occasional light off-roading or utility use. Competitive Analysis Competitors: Suzuki Jimny, Mitsubishi Pajero Mini, Nissan Kix (later models), early compact SUVs from other brands. Key Features Drivetrain: Available in 2WD and 4WD (with transfer case), offering genuine off-road capability for its size. Body Style: 3-door body style, compact dimensions, tall stance. Utility: Practical for city driving, surprisingly capable off-road, good cargo space for its size. 📋 Manual Details Coverage Areas General Information: Included Maintenance: Included Engine Mechanical: Included Emission Control: Included Efi System: Included Lubrication System: Included Cooling System: Included Ignition System: Included Starting System: Included Charging System: Included Clutch: Included Manual Transmission: Included Automatic Transmission: Included Transmission And Transfer Case: Included Propeller Shaft: Included Front Rear Differential: Included Front Axle Suspension: Included Rear Axle Suspension: Included Brake System ABS: Included Steering System: Included Body Construction: Included Body Electrical Systems: Included Wiring Diagrams: Included Page Count Estimated Pages: Varies based on specific factory publication (typically 1000+ pages for a complete factory manual) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Download Type: Instant Download Printability: All pages are printable Requirements Software Requirements: Adobe PDF Reader & WinZip 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, EFI, lubrication, cooling, ignition, starting, charging, clutch, manual transmission, automatic transmission, transfer case, propeller shafts, differentials. Chassis: Front and rear suspension, axles, brakes (including ABS), steering system. Electrical: Body electrical systems, harness routing, wiring diagrams. Body: Body construction, interior, exterior components. Procedures Included Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics for all systems. Repair Procedures: Step-by-step repair instructions for disassembly, component replacement, and reassembly. Maintenance Procedures: Scheduled maintenance tasks, fluid changes, filter replacements, inspections. Adjustment Procedures: Valve clearance adjustments, clutch adjustment, brake adjustments. Torque Specifications: Detailed torque values for all fasteners and critical components. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls. Diagrams Illustrations: High-quality diagrams, exploded views, and illustrations for clarity. Target Audience: Suitable for DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format PDF Quality: High resolution, clear text and diagrams. Print Quality Scalability: Printable at original factory size. Binding Type Digital Binding: N/A (Digital File) Paper Type Digital Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC Engine Code: H2 Displacement: 1296 cc (1.3 Liters) Performance Horsepower: Approx. 83-85 HP @ 6000 RPM (specific to market and tuning) Torque: Approx. 105-110 Nm @ 3500 RPM (specific to market and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Technical Specs Bore X Stroke: 72.0 mm x 80.5 mm Compression Ratio: 9.5:1 Firing Order: 1-3-4-2 🔧 Transmission Standard Type: 5-speed Manual Transmission (M50) Optional Type: 4-speed Automatic Transmission (A4Q) Features Drivetrain Options: 2WD (Rear Wheel Drive) or 4WD (Four Wheel Drive) with selectable high/low range transfer case. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Consult manual for exact specification and capacity) Automatic Transmission Fluid: Dexron III or equivalent (Consult manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 3,395 mm (Varies slightly by market/trim) Width: Approx. 1,475 mm Height: Approx. 1,620 mm Wheelbase: Approx. 2,175 mm Weights Curb Weight: Approx. 900-980 kg (Varies by drivetrain and options) Gross Vehicle Weight Rating: Consult vehicle placard Towing Capacity: Not typically specified/recommended for significant towing 🛡️ Safety Features Ratings Crash Test Results: Limited official crash test data available from major agencies like NHTSA or Euro NCAP for this generation/market. Active Features ABS: Available on some higher trim levels. Passive Features Airbags: Driver airbag standard, passenger airbag optional or unavailable depending on market and year. Seatbelts: 3-point front seatbelts, 2-point rear lap belts (may vary). 💡 Technology Features Infotainment Audio System: Typically a basic AM/FM radio with cassette player. CD players were optional or available on later/higher trims. Speakers: Basic speaker setup, usually 2 or 4 speakers. Driver Assistance Traction Control: Generally not available on this generation. Cruise Control: Optional on higher trim levels. Connectivity Bluetooth: Not available. Usb Ports: Not available. 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 km or 6 months (Consult manual for specific recommendation). Air Filter: Inspect every 15,000 km, replace as needed or every 30,000 km. Spark Plugs: Replace every 40,000-60,000 km (depending on type). Timing Belt: Replace every 80,000-100,000 km or 5-7 years. Critical component, do not delay. Fluid Specifications Engine Oil: API SG or higher, SAE 10W-30 or 10W-40 (Consult manual for exact viscosity and capacity, typically around...
Individuals seeking a small, capable, and economical off-road oriented vehicle, often for urban environments with occasional light off-roading or utility use.
Competitive Analysis
Competitors:
Suzuki Jimny, Mitsubishi Pajero Mini, Nissan Kix (later models), early compact SUVs from other brands.
Key Features
Drivetrain:
Available in 2WD and 4WD (with transfer case), offering genuine off-road capability for its size.
Body Style:
3-door body style, compact dimensions, tall stance.
Utility:
Practical for city driving, surprisingly capable off-road, good cargo space for its size.
📋 Manual Details
Coverage Areas
General Information:
Included
Maintenance:
Included
Engine Mechanical:
Included
Emission Control:
Included
Efi System:
Included
Lubrication System:
Included
Cooling System:
Included
Ignition System:
Included
Starting System:
Included
Charging System:
Included
Clutch:
Included
Manual Transmission:
Included
Automatic Transmission:
Included
Transmission And Transfer Case:
Included
Propeller Shaft:
Included
Front Rear Differential:
Included
Front Axle Suspension:
Included
Rear Axle Suspension:
Included
Brake System ABS:
Included
Steering System:
Included
Body Construction:
Included
Body Electrical Systems:
Included
Wiring Diagrams:
Included
Page Count
Estimated Pages:
Varies based on specific factory publication (typically 1000+ pages for a complete factory manual)
Detailed torque values for all fasteners and critical components.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls.
Diagrams Illustrations:
High-quality diagrams, exploded views, and illustrations for clarity.
Target Audience:
Suitable for DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, clear text and diagrams.
Print Quality
Scalability:
Printable at original factory size.
Binding Type
Digital Binding:
N/A (Digital File)
Paper Type
Digital Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC
Engine Code:
H2
Displacement:
1296 cc (1.3 Liters)
Performance
Horsepower:
Approx. 83-85 HP @ 6000 RPM (specific to market and tuning)
Torque:
Approx. 105-110 Nm @ 3500 RPM (specific to market and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Technical Specs
Bore X Stroke:
72.0 mm x 80.5 mm
Compression Ratio:
9.5:1
Firing Order:
1-3-4-2
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (M50)
Optional
Type:
4-speed Automatic Transmission (A4Q)
Features
Drivetrain Options:
2WD (Rear Wheel Drive) or 4WD (Four Wheel Drive) with selectable high/low range transfer case.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Consult manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (Consult manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 3,395 mm (Varies slightly by market/trim)
Width:
Approx. 1,475 mm
Height:
Approx. 1,620 mm
Wheelbase:
Approx. 2,175 mm
Weights
Curb Weight:
Approx. 900-980 kg (Varies by drivetrain and options)
Gross Vehicle Weight Rating:
Consult vehicle placard
Towing Capacity:
Not typically specified/recommended for significant towing
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official crash test data available from major agencies like NHTSA or Euro NCAP for this generation/market.
Active Features
ABS:
Available on some higher trim levels.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or unavailable depending on market and year.
Seatbelts:
3-point front seatbelts, 2-point rear lap belts (may vary).
💡 Technology Features
Infotainment
Audio System:
Typically a basic AM/FM radio with cassette player. CD players were optional or available on later/higher trims.
Speakers:
Basic speaker setup, usually 2 or 4 speakers.
Driver Assistance
Traction Control:
Generally not available on this generation.
Cruise Control:
Optional on higher trim levels.
Connectivity
Bluetooth:
Not available.
Usb Ports:
Not available.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 km or 6 months (Consult manual for specific recommendation).
Air Filter:
Inspect every 15,000 km, replace as needed or every 30,000 km.
Spark Plugs:
Replace every 40,000-60,000 km (depending on type).
Timing Belt:
Replace every 80,000-100,000 km or 5-7 years. Critical component, do not delay.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 10W-40 (Consult manual for exact viscosity and capacity, typically around 3.7 liters).
Coolant:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. (Consult manual for capacity).
Brake Fluid:
DOT 3 or DOT 4 (Consult manual for exact specification).
Known Issues
Timing Belt Failure:
The H2 engine uses a timing belt. Failure to replace it at recommended intervals can lead to catastrophic engine damage.
Rust Corrosion:
As with many vehicles of this era, especially those used in areas with salt or moisture, rust on the chassis, body panels, and exhaust system can be an issue.
Suspension Wear:
Wear in bushings, ball joints, and tie rod ends can lead to noisy suspension and alignment issues.
Electrical Gremlins:
Older wiring harnesses and connections can sometimes develop intermittent electrical problems.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu has a long history of producing small, efficient, and robust vehicles, often with a focus on functionality and affordability.
Model Evolution
Terios J100 Introduction:
Launched in 1997 as a compact SUV designed to offer a balance of urban usability and light off-road capability.
J100 Generation:
First generation (J100) of the Terios model line.
Production
Production Period:
1997-2000 (for J100 series, followed by J200)
Manufacturing Location:
Primarily Japan, with some models potentially assembled in other regions.
🏆 Awards & Recognition
Recognitions
Kei Car Classification:
While not strictly a Kei car in all markets due to engine size, it shares the compact and practical ethos prevalent in Japanese Kei vehicle design.
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