1997-2000 Audi A4 B5 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Audi Model: A4 Generation: B5 Model Years Covered: 1997, 1998, 1999, 2000 👋 Introduction Market Position Vehicle Class: Compact Executive Car (Entry-level luxury sedan/wagon) Competitive Analysis Key Competitors: BMW 3 Series (E36/E46), Mercedes-Benz C-Class (W202), Acura Integra, Lexus ES Key Features Design Philosophy: Audi's commitment to quality interior design, refined driving dynamics, and available quattro all-wheel drive system. Platform Sharing: Shares platform elements with the Volkswagen Passat B5. 📋 Manual Details Coverage Areas Manual Type: Factory Service Workshop Manual Language: English Format: Digital Download (Implied PDF) Distribution: Free Download, No Shipping Cost Page Count Estimated Page Count: 1500-2500+ Pages (typical for this era of factory manuals) 📖 Manual Coverage Systems Covered Engine Overview: Detailed repair and diagnostic procedures for all gasoline and diesel engines offered in the B5 A4 generation. Engine Specifics: Covers 1.8L Turbo (AEB, APB, ATW, AWM), 2.8L V6 (AFC, AHA, ATQ) engines, including timing belt service, cylinder head overhauls, and component replacement. Transmission Systems: Comprehensive coverage for manual (01A, 02X) and automatic (01N, 01M, 01V) transmissions. Drivetrain And Axles: Detailed procedures for front-wheel drive (FWD) and quattro all-wheel drive (AWD) systems, including CV joints, driveshafts, differential service, and hub bearing replacement. Suspension And Steering: Front and rear suspension component repair (control arms, ball joints, bushings), steering rack and pump service, alignment specifications. Braking System: ABS system diagnostics and repair, brake caliper service, rotor replacement, fluid bleeding procedures, parking brake adjustments. Electrical System: Wiring diagrams, component testing, starter, alternator, battery service, fuse and relay locations, body control module (BCM) functions. HVAC System: Air conditioning system service, climate control unit diagnostics, heater core replacement, blower motor service. Fuel System: Fuel pump replacement, fuel injector cleaning and replacement, fuel pressure testing, EVAP system diagnostics. Cooling System: Radiator, water pump, thermostat replacement, coolant type specifications, leak testing. Exhaust System: Catalytic converter replacement, muffler and pipe service, oxygen sensor locations and testing. Body And Chassis: Door and lock mechanism repair, exterior trim replacement, interior panel removal, body panel alignment. Lighting System: Headlight, taillight, and interior lighting troubleshooting, bulb replacement, headlight aiming. Safety Systems: Airbag system diagnostics and replacement, seatbelt service, SRS component locations. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, brake fluid flush, coolant flush. Troubleshooting Diagnostics: Step-by-step diagnostic trees for common drivability, electrical, and mechanical issues. Major Component Overhaul: Engine rebuild procedures, transmission rebuilds, turbocharger replacement. Component Replacement: Detailed instructions for replacing virtually every component on the vehicle. Torque Specifications: Essential torque values for all critical fasteners throughout the vehicle. Special Tools: Identification and usage instructions for necessary Audi special tools. Technical Depth Depth Level: Complete factory-level service and repair information, suitable for professional technicians and advanced DIYers. Diagnostic Capability: Detailed explanation of diagnostic trouble codes (DTCs) and diagnostic strategies. Wiring Diagrams: Extensive and detailed electrical schematics for all vehicle systems. 📊 Manual Specifications File Format Digital Format Details: Likely a PDF document, often searchable with a table of contents for easy navigation. Print Quality Quality Description: High-resolution digital reproduction of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding Description: N/A (Digital Download) Paper Type Paper Description: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1.8T Code: AEB (1997-1999), APB (2000), ATW (1999-2000), AWM (2000) Engine 1.8T Displacement: 1.8 Liters (1781 cc) Engine 1.8T Configuration: Inline-4, turbocharged, DOHC, 20 valves Engine 1.8T Horsepower: 150 hp @ 5700 rpm (all variants) Engine 1.8T Torque: 155 lb-ft @ 1950 rpm (all variants) Performance Engine 2.8L V6 Code: AFC (1997-1998), AHA (1999-2001), ATQ (2001) Engine 2.8L V6 Displacement: 2.8 Liters (2771 cc) Engine 2.8L V6 Configuration: V6, DOHC, 30 valves Engine 2.8L V6 Horsepower: 170 hp @ 6000 rpm (AFC), 172 hp @ 6000 rpm (AHA/ATQ) Engine 2.8L V6 Torque: 191 lb-ft @ 3200 rpm (AFC), 191 lb-ft @ 3200 rpm (AHA/ATQ) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Premium Unleaded Gasoline (91 AKI or higher for 1.8T, 87 AKI or higher for 2.8L V6) 🔧 Transmission Standard Manual Transmission: 5-Speed Manual (01A for FWD/quattro), 6-Speed Manual (02X for quattro, introduced later in B5 generation) Optional Automatic Transmission: 4-Speed Automatic (01N for FWD, 01M for quattro) Features Quattro System: Available Torsen center differential for full-time all-wheel drive. 📐 Dimensions Exterior Wheelbase: 103.1 inches (2619 mm) Length: 177.5 inches (4509 mm) Width: 68.4 inches (1737 mm) Height: 55.4 inches (1407 mm) Weights Curb Weight FWD: 3100-3200 lbs (approx.) Curb Weight Quattro: 3300-3500 lbs (approx.) 🛡️ Safety Features Ratings NHTSA Front Impact: 4 Stars (Driver), 4 Stars (Passenger) IIHS Side Impact: Acceptable (for models equipped with side airbags) Active Features ABS: Standard Anti-lock Braking System Traction Control: Traction Control System (ASR) standard on some models, optional on others. Passive Features Airbags: Frontal airbags (driver and passenger) standard. Optional side airbags for front occupants. Seatbelts: Three-point...
Compact Executive Car (Entry-level luxury sedan/wagon)
Competitive Analysis
Key Competitors:
BMW 3 Series (E36/E46), Mercedes-Benz C-Class (W202), Acura Integra, Lexus ES
Key Features
Design Philosophy:
Audi's commitment to quality interior design, refined driving dynamics, and available quattro all-wheel drive system.
Platform Sharing:
Shares platform elements with the Volkswagen Passat B5.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Workshop Manual
Language:
English
Format:
Digital Download (Implied PDF)
Distribution:
Free Download, No Shipping Cost
Page Count
Estimated Page Count:
1500-2500+ Pages (typical for this era of factory manuals)
📖 Manual Coverage
Systems Covered
Engine Overview:
Detailed repair and diagnostic procedures for all gasoline and diesel engines offered in the B5 A4 generation.
Engine Specifics:
Covers 1.8L Turbo (AEB, APB, ATW, AWM), 2.8L V6 (AFC, AHA, ATQ) engines, including timing belt service, cylinder head overhauls, and component replacement.
Transmission Systems:
Comprehensive coverage for manual (01A, 02X) and automatic (01N, 01M, 01V) transmissions.
Drivetrain And Axles:
Detailed procedures for front-wheel drive (FWD) and quattro all-wheel drive (AWD) systems, including CV joints, driveshafts, differential service, and hub bearing replacement.
Suspension And Steering:
Front and rear suspension component repair (control arms, ball joints, bushings), steering rack and pump service, alignment specifications.
Braking System:
ABS system diagnostics and repair, brake caliper service, rotor replacement, fluid bleeding procedures, parking brake adjustments.
Electrical System:
Wiring diagrams, component testing, starter, alternator, battery service, fuse and relay locations, body control module (BCM) functions.
HVAC System:
Air conditioning system service, climate control unit diagnostics, heater core replacement, blower motor service.
Fuel System:
Fuel pump replacement, fuel injector cleaning and replacement, fuel pressure testing, EVAP system diagnostics.
Cooling System:
Radiator, water pump, thermostat replacement, coolant type specifications, leak testing.
Exhaust System:
Catalytic converter replacement, muffler and pipe service, oxygen sensor locations and testing.
Body And Chassis:
Door and lock mechanism repair, exterior trim replacement, interior panel removal, body panel alignment.
Lighting System:
Headlight, taillight, and interior lighting troubleshooting, bulb replacement, headlight aiming.
Safety Systems:
Airbag system diagnostics and replacement, seatbelt service, SRS component locations.
Premium Unleaded Gasoline (91 AKI or higher for 1.8T, 87 AKI or higher for 2.8L V6)
🔧 Transmission
Standard
Manual Transmission:
5-Speed Manual (01A for FWD/quattro), 6-Speed Manual (02X for quattro, introduced later in B5 generation)
Optional
Automatic Transmission:
4-Speed Automatic (01N for FWD, 01M for quattro)
Features
Quattro System:
Available Torsen center differential for full-time all-wheel drive.
📐 Dimensions
Exterior
Wheelbase:
103.1 inches (2619 mm)
Length:
177.5 inches (4509 mm)
Width:
68.4 inches (1737 mm)
Height:
55.4 inches (1407 mm)
Weights
Curb Weight FWD:
3100-3200 lbs (approx.)
Curb Weight Quattro:
3300-3500 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 4 Stars (Passenger)
IIHS Side Impact:
Acceptable (for models equipped with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Traction Control System (ASR) standard on some models, optional on others.
Passive Features
Airbags:
Frontal airbags (driver and passenger) standard. Optional side airbags for front occupants.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory Audi Concert or Symphony radio systems with CD or cassette players. Speaker upgrades and aftermarket head unit installations are common.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Optional Navigation:
Early factory navigation systems were available but basic by modern standards.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 12 months, whichever comes first, under normal driving conditions. Check manual for severe conditions.
Timing Belt Replacement:
Critical for 1.8T and 2.8L V6 engines. Intervals vary but generally around 70,000-100,000 miles. Failure to replace can cause catastrophic engine damage.
Spark Plug Replacement:
Recommended around 60,000-100,000 miles depending on plug type (e.g., platinum or iridium).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 0W-30, 5W-40). Often requires VW 500.00, 502.00, or 503.00 approved oil for turbocharged engines.
Coolant Type:
G12 or G12+ (Pink/Red) coolant. Typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, viscosity typically 75W-90. Specific Audi specifications apply.
Transmission Fluid Automatic:
G 052 162 A1 or equivalent (e.g., ATF Dexron III compatible fluid for some models). Check manual for specific type.
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Ignition Coils:
Premature failure of ignition coils, particularly on 1.8T engines, can cause misfires.
Oil Leaks:
Common oil leaks from valve cover gaskets, oil pan gaskets, and crank seals due to aging rubber seals.
Suspension Components:
Wear and tear on control arm bushings, ball joints, and tie rod ends, leading to steering looseness and uneven tire wear.
Climate Control Flaps:
Failure of the small plastic actuators controlling the HVAC blend doors, leading to loss of temperature control.
Window Regulators:
Failure of the electric window regulators, often due to plastic components breaking.
Crankcase Ventilation System:
Clogged crankcase ventilation (PCV) system can lead to increased oil consumption and seal failures.
ABS Sensors:
Failure of ABS wheel speed sensors can trigger ABS warning lights and disable ABS functionality.
📚 Vehicle History
Brand Heritage
Audi Legacy:
Part of the Volkswagen Group, Audi has a long history of engineering excellence and automotive innovation dating back to the early 20th century.
Model Evolution
B5 Introduction:
The B5 generation Audi A4 was introduced in 1994 (Europe) and 1995 (North America), replacing the Audi 80/90. This manual covers the latter half of its lifecycle.
B5 Facelift:
The B5 generation received a facelift for the 1999 model year, featuring updated exterior styling (headlights, taillights, bumpers, grille) and interior revisions.
Production
Production Locations:
Primarily produced at the Audi plant in Ingolstadt, Germany, and also in Brussels, Belgium.
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Car and Driver recognized the Audi A4 in its annual '10 Best Cars' list multiple times during its production run.
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