Daewoo Lanos T100 1997-2002 Workshop Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Lanos Chassis Code: T100 Years Covered By Manual: 1997, 1998, 1999, 2000, 2001, 2002 Market Region Primary: Global (though primarily aimed at markets where Daewoo was officially sold and serviced) 👋 Introduction Market Position Segment: Compact/Subcompact Car Target Audience: Budget-conscious buyers seeking a practical and economical vehicle, often popular in emerging markets. Competitive Analysis Key Competitors: Chevrolet Aveo (later models), Hyundai Accent, Kia Rio, Ford Fiesta, Volkswagen Polo, Opel Corsa, Fiat Palio. Key Features Design Philosophy: Designed with affordability, practicality, and a modern European-influenced aesthetic for its time. Value Proposition: Offered a competitive package of features and space for its price point, making it an attractive option for many buyers. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission (if applicable), Driveshafts, Suspension (Front and Rear), Steering System, Brake System (Front and Rear), ABS (if applicable), Body Electrical System, Lighting, Instruments, HVAC System, Body Panels, Interior Trim, Doors, Windows, Safety Systems (Airbags, Seatbelts). Procedures Included: Scheduled Maintenance, Routine Inspections, Diagnosis and Troubleshooting, Engine Repair (Top End, Bottom End, Valve Train), Fuel Injection System Servicing, Ignition System Adjustments and Testing, Cooling System Flush and Component Replacement, Clutch Replacement, Transmission Overhaul and Repair, Drive Axle Servicing, Suspension Component Replacement, Steering Gearbox/Rack Repair, Brake Pad and Rotor Replacement, Brake System Bleeding, Electrical System Wiring Diagrams and Component Testing, HVAC System Diagnosis and Component Replacement, Body Panel Repair and Alignment, Interior Trim Removal and Installation. Page Count Estimated Pages: Likely 500-800 pages (typical for comprehensive workshop manuals of this era). Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English (as indicated by product description and common industry practice for manuals targeting international markets). Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: Comprehensive coverage of engine mechanicals, ignition timing, fuel injection systems (e.g., Bosch Motronic, depending on specific engine), emission control systems, and sensor diagnostics. Powertrain: Detailed procedures for engine removal/installation, clutch replacement, manual transmission servicing (including gearset and synchronizer repair), and automatic transmission diagnosis and basic repair. Chassis And Suspension: In-depth information on front MacPherson strut and rear torsion beam/independent suspension, steering rack and pinion systems, wheel bearing replacement, and alignment specifications. Brakes And ABS: Coverage of front disc and rear drum or disc brakes, hydraulic system bleeding, component replacement (calipers, master cylinder), and ABS system diagnostics and component testing. Electrical And Body: Extensive wiring diagrams, fuse box layouts, component location, troubleshooting charts for lighting, instruments, power accessories, and body panel removal/installation. Procedures Included Diagnostic Troubleshooting: Includes symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) where applicable, and step-by-step diagnostic procedures for various systems. Repair And Rebuild: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation, often including torque specifications for critical fasteners. Maintenance Schedules: Provides recommended service intervals for oil changes, filter replacements, fluid checks, belt replacements, and other preventative maintenance tasks. Technical Depth Depth: Comprehensive, covering everything from basic maintenance tasks to in-depth engine and transmission overhauls, suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Quality: High Resolution (typically scanned from original factory manuals, ensuring legibility of text and diagrams). Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) Searchability Text Search: Likely OCR-enabled PDF, allowing for keyword searching within the document for specific terms or components. ⚙️ Engine Specifications Primary Engine Engine Type 1: Inline-4 Cylinder, SOHC (Single Overhead Camshaft) Engine Displacement 1: 1.5 Liters (1498 cc) Bore X Stroke 1: 75.0 mm x 84.8 mm (approximate) Compression Ratio 1: 9.5:1 (typical) Horsepower 1: 86-94 hp @ 5400-5600 rpm (depending on variant and tuning) Torque 1: 124-130 Nm @ 3000-3400 rpm (depending on variant) Engine Code 1: A15SMS (common variant) Alternative Engine Engine Type 2: Inline-4 Cylinder, DOHC (Double Overhead Camshaft) - Less common in T100 chassis, but possible in some markets. Engine Displacement 2: 1.6 Liters (1598 cc) Horsepower 2: 90-106 hp (approximate) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type Fuel Type: Unleaded Gasoline (Octane rating typically 91 RON or higher) Cooling System Coolant Type: Ethylene Glycol based antifreeze (50/50 mix with distilled water recommended) Lubrication Engine Oil Type: API SJ or higher, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity based on ambient temperature) Oil Capacity: Approximately 3.5 - 4.0 Liters (including filter, refer to manual for exact capacity) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission (may not be available on all engine variants or trims) Features Clutch Type: Hydraulically Actuated Dry Single-Plate Clutch Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 Gear Oil (verify with manual for specific type) Automatic Transmission Fluid: Dexron III or equivalent ATF (Automatic Transmission...

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Type: Car

Verkoper:

Sku: 13430

Collecties: ALL Daewoo

Beschikbaarheid: Op voorraad

Labels: 1997 1998 1999 2000 2001 2002 Car Daewoo Lanos T100

Productvarianten

Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Lanos

Chassis Code:

Years Covered By Manual:

1997, 1998, 1999, 2000, 2001, 2002

Market Region Primary:

Global (though primarily aimed at markets where Daewoo was officially sold and serviced)

👋 Introduction

Market Position

Segment:

Compact/Subcompact Car

Target Audience:

Budget-conscious buyers seeking a practical and economical vehicle, often popular in emerging markets.

Competitive Analysis

Key Competitors:

Chevrolet Aveo (later models), Hyundai Accent, Kia Rio, Ford Fiesta, Volkswagen Polo, Opel Corsa, Fiat Palio.

Key Features

Design Philosophy:

Designed with affordability, practicality, and a modern European-influenced aesthetic for its time.

Value Proposition:

Offered a competitive package of features and space for its price point, making it an attractive option for many buyers.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission (if applicable), Driveshafts, Suspension (Front and Rear), Steering System, Brake System (Front and Rear), ABS (if applicable), Body Electrical System, Lighting, Instruments, HVAC System, Body Panels, Interior Trim, Doors, Windows, Safety Systems (Airbags, Seatbelts).

Procedures Included:

Scheduled Maintenance, Routine Inspections, Diagnosis and Troubleshooting, Engine Repair (Top End, Bottom End, Valve Train), Fuel Injection System Servicing, Ignition System Adjustments and Testing, Cooling System Flush and Component Replacement, Clutch Replacement, Transmission Overhaul and Repair, Drive Axle Servicing, Suspension Component Replacement, Steering Gearbox/Rack Repair, Brake Pad and Rotor Replacement, Brake System Bleeding, Electrical System Wiring Diagrams and Component Testing, HVAC System Diagnosis and Component Replacement, Body Panel Repair and Alignment, Interior Trim Removal and Installation.

Page Count

Estimated Pages:

Likely 500-800 pages (typical for comprehensive workshop manuals of this era).

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English (as indicated by product description and common industry practice for manuals targeting international markets).

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Management:

Comprehensive coverage of engine mechanicals, ignition timing, fuel injection systems (e.g., Bosch Motronic, depending on specific engine), emission control systems, and sensor diagnostics.

Powertrain:

Detailed procedures for engine removal/installation, clutch replacement, manual transmission servicing (including gearset and synchronizer repair), and automatic transmission diagnosis and basic repair.

Chassis And Suspension:

In-depth information on front MacPherson strut and rear torsion beam/independent suspension, steering rack and pinion systems, wheel bearing replacement, and alignment specifications.

Brakes And ABS:

Coverage of front disc and rear drum or disc brakes, hydraulic system bleeding, component replacement (calipers, master cylinder), and ABS system diagnostics and component testing.

Electrical And Body:

Extensive wiring diagrams, fuse box layouts, component location, troubleshooting charts for lighting, instruments, power accessories, and body panel removal/installation.

Procedures Included

Diagnostic Troubleshooting:

Includes symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) where applicable, and step-by-step diagnostic procedures for various systems.

Repair And Rebuild:

Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation, often including torque specifications for critical fasteners.

Maintenance Schedules:

Provides recommended service intervals for oil changes, filter replacements, fluid checks, belt replacements, and other preventative maintenance tasks.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance tasks to in-depth engine and transmission overhauls, suitable for professional mechanics and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Print Quality

Quality:

High Resolution (typically scanned from original factory manuals, ensuring legibility of text and diagrams).

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper:

Not Applicable (Digital Download)

Searchability

Text Search:

Likely OCR-enabled PDF, allowing for keyword searching within the document for specific terms or components.

⚙️ Engine Specifications

Primary Engine

Engine Type 1:

Inline-4 Cylinder, SOHC (Single Overhead Camshaft)

Engine Displacement 1:

1.5 Liters (1498 cc)

Bore X Stroke 1:

75.0 mm x 84.8 mm (approximate)

Compression Ratio 1:

9.5:1 (typical)

Horsepower 1:

86-94 hp @ 5400-5600 rpm (depending on variant and tuning)

Torque 1:

124-130 Nm @ 3000-3400 rpm (depending on variant)

Engine Code 1:

A15SMS (common variant)

Alternative Engine

Engine Type 2:

Inline-4 Cylinder, DOHC (Double Overhead Camshaft) - Less common in T100 chassis, but possible in some markets.

Engine Displacement 2:

1.6 Liters (1598 cc)

Horsepower 2:

90-106 hp (approximate)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type

Fuel Type:

Unleaded Gasoline (Octane rating typically 91 RON or higher)

Cooling System

Coolant Type:

Ethylene Glycol based antifreeze (50/50 mix with distilled water recommended)

Lubrication

Engine Oil Type:

API SJ or higher, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity based on ambient temperature)

Oil Capacity:

Approximately 3.5 - 4.0 Liters (including filter, refer to manual for exact capacity)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission (may not be available on all engine variants or trims)

Features

Clutch Type:

Hydraulically Actuated Dry Single-Plate Clutch

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 Gear Oil (verify with manual for specific type)

Automatic Transmission Fluid:

Dexron III or equivalent ATF (Automatic Transmission Fluid)

📐 Dimensions

Exterior

Length:

Approx. 4020 mm (Sedan), 3910 mm (Hatchback)

Width:

Approx. 1680 mm

Height:

Approx. 1430 mm (Sedan), 1440 mm (Hatchback)

Wheelbase:

Approx. 2500 mm

Weights

Curb Weight:

Approx. 1050 - 1150 kg (depending on body style and equipment)

Gross Vehicle Weight Rating:

Approx. 1500 - 1600 kg (estimated)

Towing Capacity:

Not specified or recommended by manufacturer for this model.

🛡️ Safety Features

Ratings

Crash Test Results:

Limited official crash test data available for this specific generation in all markets. Euro NCAP tests on similar vehicles of the era showed moderate safety performance for its class.

Active Features

Optional Anti-lock Braking System (ABS) on higher trims or specific markets.

Traction Control:

Not typically available.

Passive Features

Airbags:

Driver and passenger front airbags were optional or standard on higher trims.

Seatbelts:

Three-point seatbelts with pre-tensioners for front occupants; two-point or three-point for rear occupants depending on seating position and market.

Child Seat Anchors:

ISOFIX mounting points for child seats may be present on some models, check for specific anchors.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player or CD player (optional) depending on trim level. Speaker count typically 4-6.

Climate Control:

Manual air conditioning and heating system with rotary or slider controls.

Driver Assistance

Cruise Control:

Rarely equipped, mostly found on higher trim levels in specific markets.

Connectivity

Usb Aux Input:

Not available on original factory head units.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first. Consult manual for optimal interval.

Air Filter Replacement:

Every 15,000 - 20,000 miles (24,000 - 32,000 km) or as needed based on operating conditions.

Spark Plug Replacement:

Every 30,000 - 40,000 miles (48,000 - 64,000 km) for standard spark plugs, potentially longer for platinum/iridium types if fitted.

Coolant Flush:

Every 2 - 3 years or 40,000 - 60,000 miles (64,000 - 96,000 km).

Timing Belt Replacement:

Crucial: Typically 50,000 - 60,000 miles (80,000 - 96,000 km) or 5 years. Failure can cause severe engine damage (interference engine).

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid

Power Steering Fluid:

Use a power steering fluid compatible with GM/Opel systems of the era, typically Dexron II/III ATF can be used if specified.

Known Issues

Common Problems 1:

Ignition coil failure, starter motor issues, radiator leaks, exhaust manifold cracks, minor electrical gremlins (e.g., faulty window regulators, central locking issues), clutch master/slave cylinder leaks.

Common Problems 2:

Timing belt tensioner and idler pulley wear leading to noise or belt failure, oil leaks from valve cover or oil pan gaskets, front suspension wear (bushings, ball joints), rear axle beam bushings (especially on torsion beam setups).

Rust Susceptibility:

Can be prone to rust in certain areas, particularly wheel arches, sills, and the underside, depending on climate and maintenance history.

📚 Vehicle History

Brand Heritage

Daewoo Motors Context:

Daewoo Motors was a South Korean automobile manufacturer, a division of the Daewoo Group. It aimed to compete with established global players by offering well-equipped vehicles at competitive prices, often utilizing licensed technology from European manufacturers like Opel.

Model Evolution

Lanos Platform:

The Daewoo Lanos was developed in collaboration with reputable European engineering firms and shared its platform with the Daewoo Nubira and Daewoo Espero (in terms of powertrain and some chassis components, though not directly shared).

Design Origins:

The exterior styling was handled by Italdesign Giugiaro, contributing to its distinctive and appealing look for its class.

Production

Production Period:

1997 - 2002 (for the T100 generation).

Manufacturing Locations:

Primarily South Korea (Busan), but also produced under license in other countries like Poland (FSO) and Egypt.

Acquisition Impact:

Following the collapse of the Daewoo Group, Daewoo Motors was acquired by General Motors in 2002. The Lanos was subsequently rebadged and sold as the Chevrolet Aveo in many markets.

🏆 Awards & Recognition

Recognitions

Industry Awards:

No significant widespread industry awards or 'Car of the Year' accolades are prominently associated with the Daewoo Lanos globally. Its success was primarily driven by value and accessibility.

Ratings

Consumer Ratings:

Consumer satisfaction varied by market and specific model year. Often rated positively for value and styling, but sometimes less so for reliability and build quality compared to Japanese rivals of the same era.