BMW K1200LT 1997-2004 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200LT Production Years Covered By Manual: 1997-2004 Codes Chassis Code: K589 👋 Introduction Market Position Vehicle Segment: Luxury Touring Motorcycle Target Audience: Touring riders, BMW enthusiasts Competitive Analysis Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Kawasaki Voyager Key Features Of Vehicle Touring Amenities: Comprehensive fairings, large windscreen, comfortable seating, integrated luggage, optional reverse gear Powertrain: Smooth inline-four engine, shaft drive Value Proposition Of Manual Benefit To Owner: Enables owners to perform maintenance and repairs, saving time and money, and understanding their motorcycle's systems Benefit To Technician: Provides factory-accurate procedures and specifications for efficient and correct repairs 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Diagnostics, Maintenance Additional Coverage: Troubleshooting, Electrical Schematics, Component Removal/Installation Page Count Estimated Page Count: 700+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, fuel injection, ignition system, cooling system, lubrication system Transmission: Clutch, gearbox, final drive (shaft drive) Chassis: Frame, suspension (front and rear), steering, brakes (ABS details included) Electrical System: Wiring diagrams, ECU diagnostics, lighting, instrumentation, charging system, starter, battery Bodywork And Fairings: Disassembly, assembly, trim, seats, luggage systems, wind protection Comfort Features: Heated grips/seats, cruise control, audio system, reverse gear operation Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug service, fluid checks, valve clearance adjustment Diagnostic Procedures: OBD-II (if applicable for model year), error code interpretation, component testing Repair Procedures: Step-by-step instructions for component removal, overhaul, and reinstallation Troubleshooting Guides: Common problems and their solutions, fault finding charts Special Tools And Procedures: Identification and usage of specialized BMW tools Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds 📊 Manual Specifications File Format Searchability: Searchable text for quick information retrieval Printable: Printable pages for easy workshop reference Print Quality Image Clarity: High-resolution diagrams and illustrations Binding Type Format Type: Digital PDF (not a physical book) Paper Type Digital Format Note: Optimized for digital display and printing ⚙️ Engine Specifications Primary Engine Engine Type: Inline-Four Cylinder Displacement: 1171 cc (71.6 cu. in.) Bore X Stroke: 70.5 mm x 75 mm (2.78 in x 2.95 in) Compression Ratio: 10.0:1 Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: 100 hp @ 7500 rpm (approx.) Torque: 100 Nm (74 lb-ft) @ 6000 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (91-98 RON recommended) Fuel Capacity: 24 Liters (6.3 US gal) 🔧 Transmission Standard Transmission Type: 5-speed Manual Final Drive: Shaft Drive Optional Reverse Gear: Electric reverse gear (standard on LT models) Features Clutch Type: Hydraulically operated, multi-plate wet clutch 📐 Dimensions Exterior Length: 2340 mm (92.1 in) Width: 950 mm (37.4 in) (over mirrors) Height: 1520 mm (59.8 in) (at windshield) Weights Dry Weight: 309 kg (681 lbs) Gross Vehicle Weight Rating: 540 kg (1190 lbs) Payload Capacity: 231 kg (509 lbs) 🛡️ Safety Features Ratings ABS: BMW Integral ABS (standard on most models) Active Features Braking System: Hydraulic disc brakes, front dual discs, rear single disc Lighting: Halogen headlight, LED taillight Passive Features Stability: Low center of gravity for touring stability 💡 Technology Features Infotainment Audio System: Integrated AM/FM radio with CD player (often optional) Speakers: Integrated fairing speakers Driver Assistance Cruise Control: Electronic cruise control (standard on LT) Braking: Integral ABS provides combined braking actuation Connectivity Diagnostic Port: BMW proprietary diagnostic connector for electronic diagnostics 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first Valve Clearance Check: Every 20,000 km (12,000 miles) Spark Plug Replacement: Every 20,000 km (12,000 miles) Fluid Specifications Engine Oil Type: SAE 15W-40 or 20W-50 API SG/SH/SJ Engine Oil Capacity: Approx. 3.5 Liters (3.7 US qt) with filter change Coolant Type: BMWapproved coolant (ethylene glycol based with corrosion inhibitors) Brake Fluid Type: DOT 4 (for Integral ABS models, consult manual for specific ABS unit fluid) Gearbox Oil Type: SAE 75W-90 API GL-4 or GL-5 gear oil Final Drive Oil Type: SAE 80W-90 API GL-5 gear oil Known Issues Common Wear Items: Clutch wear, fuel pump issues, starter motor brushes, suspension seals, alternator brushes Electrical Gremlins: Relatively robust electrical system for its era, but some intermittent issues with switches and connectors can occur ABS System Considerations: Regular maintenance and bleeding of the ABS system is crucial for optimal performance 📚 Vehicle History Brand Heritage Bmw Motorcycle History: BMW has a long-standing heritage in motorcycle manufacturing, known for engineering, innovation, and quality, particularly in touring and sport touring segments. Model Evolution K Series Introduction: The K-series, introduced in the early 1980s, represented BMW's move to multi-cylinder, liquid-cooled engines, breaking from their boxer tradition. The K1200LT is an evolution of this platform. K1200Lt Development: The K1200LT was designed as BMW's flagship luxury touring motorcycle, focusing on comfort, rider...
Relatively robust electrical system for its era, but some intermittent issues with switches and connectors can occur
ABS System Considerations:
Regular maintenance and bleeding of the ABS system is crucial for optimal performance
📚 Vehicle History
Brand Heritage
Bmw Motorcycle History:
BMW has a long-standing heritage in motorcycle manufacturing, known for engineering, innovation, and quality, particularly in touring and sport touring segments.
Model Evolution
K Series Introduction:
The K-series, introduced in the early 1980s, represented BMW's move to multi-cylinder, liquid-cooled engines, breaking from their boxer tradition. The K1200LT is an evolution of this platform.
K1200Lt Development:
The K1200LT was designed as BMW's flagship luxury touring motorcycle, focusing on comfort, rider and passenger amenities, and long-distance capability.
Production
Manufacturing Location:
Berlin, Germany
Production Run:
The K1200LT was produced from the mid-1990s until the early 2000s, evolving into the K1200LT from the previous K1100LT and later replaced by the K1200GT and K1300GT models.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Generally well-received by the press for its comfort, stability, and touring capability.
Ratings
Owner Satisfaction:
High owner satisfaction for long-distance touring comfort and reliability, though maintenance can be costly if not done properly.
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