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Holden Commodore 1997-2004 VT VX VY VU Workshop Manual

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🏷️ Basic Information Identification Make: Holden Model: Commodore Generation Generation Code: VT/VX/VY/VU Codes Production Years: 1997-2004 👋 Introduction Market Position Positioning: Essential DIY and professional repair resource for Holden Commodore owners and mechanics, providing significant cost savings over dealership service. Competitive Analysis Alternatives: Dealer-provided service information, other third-party repair manuals (Haynes, Chilton equivalents). This manual aims for factory-level detail. Key Features Features: Detailed illustrations, diagrams, wiring schematics, step-by-step instructions, troubleshooting guides, comprehensive system coverage, printable pages. Value Proposition Benefit: Empowers owners to perform repairs and maintenance confidently, saving money and extending vehicle lifespan. 📋 Manual Details Coverage Areas Covered Models: Holden Commodore VT, VX, VY, VU (Sedan, Wagon, Ute) Page Count Estimated Page Count: Highly detailed, likely exceeding 1000 pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, rebuilding, troubleshooting, lubrication, cooling system, starting system, ignition system, emission controls, engine controls Driveline: Front suspension, rear suspension, steering system, driveline components (axles, CV joints), brakes (hydraulic, power assist, ABS), wheels and tires Electrical: Battery and charging system, instrumentation and warning systems, lighting, audio systems, wiring schematics, power distribution, diagnostic procedures Body Interior Exterior: Body panel repair, interior trim, exterior trim, HVAC system, doors, windows, seats, safety restraints Transmission Transaxle: Automatic transmission, manual transmission, power take-off (if applicable), transmission service and repair Procedures Included Maintenance: Regular servicing, fluid changes, filter replacements, inspection schedules Troubleshooting: Diagnostic procedures, fault finding for all major systems, electrical system troubleshooting with wiring diagrams Repair Rebuild: Step-by-step instructions for component disassembly, cleaning, inspection, repair, assembly, and reinstallation Diagnostics: Engine diagnostic codes, system performance checks, electrical system diagnostics Technical Depth Depth: Comprehensive, covering everything from routine maintenance to major component overhaul and advanced diagnostics. Includes detailed illustrations and wiring schematics. 📊 Manual Specifications File Format File Type: PDF Requirements: PDF Reader (e.g., Adobe Acrobat Reader) Print Quality Printability: Printable pages Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Options: Varies by model year and trim. Common engines include: 3.8L V6 (ECOTEC L36, L67 Supercharged), 5.0L/5.7L V8 (Gen III LS1). Performance Horsepower Torque: Specific figures vary by engine and year. For example, the L36 V6 produced around 147-150 kW, while the LS1 V8 produced around 245-255 kW. The L67 supercharged V6 offered higher output. Fuel System System Type: Multi-point Fuel Injection (MPI) / Sequential Electronic Fuel Injection (SEFI) for most models. Specific fuel pressure, injector flow rates, and pump specifications are detailed within. Engine Mechanical Block Material: Cast Iron (V6), Aluminum Alloy (V8 Gen III) Bore Stroke: Specific to each engine (e.g., 3.8L V6 approx. 96.5mm x 86.5mm; 5.7L LS1 approx. 99mm x 94.6mm). 🔧 Transmission Standard Standard Transmission: Typically 4-speed automatic (e.g., 4L60-E) for many models. Manual transmissions (e.g., 5-speed Getrag) were also available on select trims. Optional Optional Transmission: Availability of manual transmissions like the Getrag 260 (5-speed) or Tremec T56 (6-speed) on performance models. Features Automatic Features: Electronically controlled, adaptive shift logic on later models. Detailed torque converter specifications and clutch pack information included. 📐 Dimensions Exterior Wheelbase: Approx. 2788 mm (sedan/wagon), 3024 mm (long wheelbase variants) Overall Length: Varies by body style (Sedan, Wagon, Ute). Typical sedan length around 4900 mm. Weights Curb Weight: Varies significantly by engine and body style, generally ranging from 1500 kg to over 1700 kg. Gross Vehicle Weight Rating: Specified by model and configuration, found in vehicle's compliance plate. 🛡️ Safety Features Ratings Ancap Rating: ANCAP ratings vary by specific model year and testing protocols of the time. Later VT/VX models generally performed better than earlier ones. Active Features Active Safety: Anti-lock Braking System (ABS) available on many models. Traction control (TC) available on higher trims and later models. Passive Features Passive Safety: Front airbags standard on most models. Side airbags available on higher trims and later VX/VY models. Crumple zones, reinforced cabin structure. 💡 Technology Features Infotainment Audio System: Factory fitted cassette/CD players, often with integrated radio. Upgrades to aftermarket head units are common. Speaker system details and wiring for audio are covered. Driver Assistance ABS Tc: Availability and troubleshooting for Anti-lock Braking System (ABS) and Traction Control (TC) systems, including sensor testing and module diagnosis. Connectivity Wiring Schematics: Extensive wiring diagrams for all electrical systems, allowing for diagnosis and repair of lighting, sensors, ECUs, and accessories. 🔧 Maintenance Service Intervals Oil Change: Typically every 10,000-15,000 km or 12 months, whichever comes first, depending on engine oil type and driving conditions. Refer to manual for specific intervals. Major Service: Includes timing belt (if applicable, though many later models used chains) or chain inspection, spark plugs, coolant, brake fluid, transmission fluid changes at intervals typically around 60,000-100,000 km. Fluid Specifications Engine Oil: Typically...
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Holden Commodore 1997-2004 VT VX VY VU Workshop ManualHolden Commodore 1997-2004 VT VX VY VU Workshop ManualHolden Commodore 1997-2004 VT VX VY VU Workshop ManualHolden Commodore 1997-2004 VT VX VY VU Workshop Manual
🏷️ Basic Information
Identification
Make:
Holden
Model:
Commodore
Generation
Generation Code:
VT/VX/VY/VU
Codes
Production Years:
1997-2004
👋 Introduction
Market Position
Positioning:
Essential DIY and professional repair resource for Holden Commodore owners and mechanics, providing significant cost savings over dealership service.
Competitive Analysis
Alternatives:
Dealer-provided service information, other third-party repair manuals (Haynes, Chilton equivalents). This manual aims for factory-level detail.
Key Features
Features:
Detailed illustrations, diagrams, wiring schematics, step-by-step instructions, troubleshooting guides, comprehensive system coverage, printable pages.
Value Proposition
Benefit:
Empowers owners to perform repairs and maintenance confidently, saving money and extending vehicle lifespan.
📋 Manual Details
Coverage Areas
Covered Models:
Holden Commodore VT, VX, VY, VU (Sedan, Wagon, Ute)
Page Count
Estimated Page Count:
Highly detailed, likely exceeding 1000 pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Service & Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, rebuilding, troubleshooting, lubrication, cooling system, starting system, ignition system, emission controls, engine controls
Driveline:
Front suspension, rear suspension, steering system, driveline components (axles, CV joints), brakes (hydraulic, power assist, ABS), wheels and tires
Electrical:
Battery and charging system, instrumentation and warning systems, lighting, audio systems, wiring schematics, power distribution, diagnostic procedures
Body Interior Exterior:
Body panel repair, interior trim, exterior trim, HVAC system, doors, windows, seats, safety restraints
Transmission Transaxle:
Automatic transmission, manual transmission, power take-off (if applicable), transmission service and repair
Procedures Included
Maintenance:
Regular servicing, fluid changes, filter replacements, inspection schedules
Troubleshooting:
Diagnostic procedures, fault finding for all major systems, electrical system troubleshooting with wiring diagrams
Repair Rebuild:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, assembly, and reinstallation
Diagnostics:
Engine diagnostic codes, system performance checks, electrical system diagnostics
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to major component overhaul and advanced diagnostics. Includes detailed illustrations and wiring schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Requirements:
PDF Reader (e.g., Adobe Acrobat Reader)
Print Quality
Printability:
Printable pages
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Varies by model year and trim. Common engines include: 3.8L V6 (ECOTEC L36, L67 Supercharged), 5.0L/5.7L V8 (Gen III LS1).
Performance
Horsepower Torque:
Specific figures vary by engine and year. For example, the L36 V6 produced around 147-150 kW, while the LS1 V8 produced around 245-255 kW. The L67 supercharged V6 offered higher output.
Fuel System
System Type:
Multi-point Fuel Injection (MPI) / Sequential Electronic Fuel Injection (SEFI) for most models. Specific fuel pressure, injector flow rates, and pump specifications are detailed within.
Engine Mechanical
Block Material:
Cast Iron (V6), Aluminum Alloy (V8 Gen III)
Bore Stroke:
Specific to each engine (e.g., 3.8L V6 approx. 96.5mm x 86.5mm; 5.7L LS1 approx. 99mm x 94.6mm).
🔧 Transmission
Standard
Standard Transmission:
Typically 4-speed automatic (e.g., 4L60-E) for many models. Manual transmissions (e.g., 5-speed Getrag) were also available on select trims.
Optional
Optional Transmission:
Availability of manual transmissions like the Getrag 260 (5-speed) or Tremec T56 (6-speed) on performance models.
Features
Automatic Features:
Electronically controlled, adaptive shift logic on later models. Detailed torque converter specifications and clutch pack information included.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2788 mm (sedan/wagon), 3024 mm (long wheelbase variants)
Overall Length:
Varies by body style (Sedan, Wagon, Ute). Typical sedan length around 4900 mm.
Weights
Curb Weight:
Varies significantly by engine and body style, generally ranging from 1500 kg to over 1700 kg.
Gross Vehicle Weight Rating:
Specified by model and configuration, found in vehicle's compliance plate.
🛡️ Safety Features
Ratings
Ancap Rating:
ANCAP ratings vary by specific model year and testing protocols of the time. Later VT/VX models generally performed better than earlier ones.
Active Features
Active Safety:
Anti-lock Braking System (ABS) available on many models. Traction control (TC) available on higher trims and later models.
Passive Features
Passive Safety:
Front airbags standard on most models. Side airbags available on higher trims and later VX/VY models. Crumple zones, reinforced cabin structure.
💡 Technology Features
Infotainment
Audio System:
Factory fitted cassette/CD players, often with integrated radio. Upgrades to aftermarket head units are common. Speaker system details and wiring for audio are covered.
Driver Assistance
ABS Tc:
Availability and troubleshooting for Anti-lock Braking System (ABS) and Traction Control (TC) systems, including sensor testing and module diagnosis.
Connectivity
Wiring Schematics:
Extensive wiring diagrams for all electrical systems, allowing for diagnosis and repair of lighting, sensors, ECUs, and accessories.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000-15,000 km or 12 months, whichever comes first, depending on engine oil type and driving conditions. Refer to manual for specific intervals.
Major Service:
Includes timing belt (if applicable, though many later models used chains) or chain inspection, spark plugs, coolant, brake fluid, transmission fluid changes at intervals typically around 60,000-100,000 km.
Fluid Specifications
Engine Oil:
Typically API SG, SH, SJ or ILSAC GF-2 rated. Viscosity grade varies by climate (e.g., 5W-30, 10W-30, 10W-40). Refer to manual for precise specs for each engine.
Coolant:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Specific GM-approved coolants are recommended.
Transmission Fluid Auto:
Dexron-III (or equivalent GM specification such as). Manual transmission fluid: GL-4 or GL-5 specification gear oil.
Known Issues
Common Wear Items:
Ignition coils and leads (V6), harmonic balancer (V6), water pump, front suspension components (ball joints, bushes), rear main oil seal, transmission cooler lines (potential leaks).
Ls1 Specific:
Head gasket issues (less common but possible), oil cooler line leaks (later models), rear main seal leaks.
📚 Vehicle History
Brand Heritage
Holden Legacy:
Holden, an Australian automotive manufacturer, has a long history of producing popular and robust vehicles for the Australian market. The Commodore is its flagship sedan.
Model Evolution
Generation Overview:
The VT (1997-2000) was a significant redesign, introducing the new V-body platform shared with Opel. VX (2000-2002) brought styling updates and improved features. VY (2002-2004) saw further styling refinements and powertrain enhancements. VU (2000-2002) introduced the utility variant.
Production
Manufacturing Location:
Australia (primarily Elizabeth, South Australia)
🏆 Awards & Recognition
Recognitions
Model Acclaim:
The Holden Commodore platform (VT-VZ) was a consistent bestseller in Australia, receiving numerous accolades and positive reviews for its blend of performance, comfort, and value.
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