Jeep TJ 1997-2006 Service Repair Workshop Manual 1998 1999 2000 2001 2002 2003 2004 2005
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🏷️ Basic Information Identification Make: Jeep Model: TJ Wrangler Model Code: TJ Generation: Second Generation Wrangler Codes Platform Code: TJ 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road Vehicle Brand Identity: Jeep's iconic off-road capability and ruggedness Competitive Analysis Key Competitors: Toyota Tacoma, Nissan Xterra, Ford Bronco (older generations), Land Rover Defender (older generations) Key Features Distinguishing Characteristics: Solid front axle (pre-2007), iconic Jeep styling, removable doors and top, exceptional off-road articulation and capability Manual Utility Target Audience: DIY mechanics, Jeep enthusiasts, professional repair shops Value Proposition: Enables owners to perform maintenance, diagnostics, and repairs, saving money and maintaining vehicle performance and longevity. 📋 Manual Details Coverage Areas Covered Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Estimated Page Count: 1500-2000 (estimated, typical for comprehensive workshop manuals covering multiple years and engines) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, engine mechanical, cooling system, fuel system, lubrication system, emission control system, engine electrical, ignition system, starting system, charging system Transmission Systems: Manual transmission (AX-5, NV3550), Automatic transmission (42RLE), clutch system, transfer case (NV231, NV241OR) Drivetrain Systems: Front axle (Dana 30), Rear axle (Dana 35, Dana 44), driveshafts, U-joints, differentials Suspension Steering: Front suspension (leaf springs, coil springs on some 2003+ models), Rear suspension (leaf springs), steering system, power steering, steering linkage Brakes: Front disc brakes, Rear drum brakes (standard), Rear disc brakes (optional on some models), Anti-lock Braking System (ABS) Electrical Systems: Wiring diagrams, lighting systems, instrument cluster, power windows, power locks, audio system, body control modules (BCM) Body Chassis: Body panels, frame, bumpers, doors, interior trim, seats, convertible top system, hardtop removal/installation Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, tune-ups, brake inspections, tire rotations Troubleshooting: Diagnostic charts, common symptom analysis, repair procedures for identified faults Repair Rebuild: Complete engine rebuild procedures, transmission overhaul, differential rebuild, suspension component replacement, brake caliper replacement, electrical component diagnosis and repair Installation Adjustment: Component installation (e.g., shocks, brakes), alignment procedures, clutch adjustment, timing belt replacement (if applicable) Technical Depth Depth: Comprehensive (from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics and bodywork) 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchable Text: Typically yes, for digital PDF manuals Printable: Yes, pages can be printed for workshop use Print Quality Image Resolution: High-resolution for clear diagrams and illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: 4.0L Inline-6 ( jantung pacu Jeep ) Engine Displacement 4.0L: 3957 cc (241.5 cu in) Engine Configuration 4.0L: Inline-6, Overhead Valve (OHV) Bore X Stroke 4.0L: 98.4 mm x 86.7 mm (3.87 in x 3.41 in) Compression Ratio 4.0L: 8.8:1 Horsepower 4.0L: Approximately 181-190 hp @ 4600-4700 rpm (varies slightly by year) Torque 4.0L: Approximately 220-225 lb-ft @ 3000-3200 rpm (varies slightly by year) Optional Engine Engine Code Optional: 2.5L Inline-4 (AMC 150) Engine Displacement 2.5L: 2469 cc (150.6 cu in) Horsepower 2.5L: Approximately 114-120 hp @ 4700-5000 rpm Torque 2.5L: Approximately 135-145 lb-ft @ 3000-3500 rpm Performance 0-60 Mph 4.0L: Approximately 9.0-10.5 seconds Fuel Economy Mpg 4.0L Auto: Approx. 14 city / 17 highway Fuel Economy Mpg 4.0L Manual: Approx. 15 city / 17 highway Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Recommended Fuel: Unleaded Regular Gasoline (87 octane) Engine Management ECU Type: Various Chrysler/Jeep ECUs depending on year and transmission 🔧 Transmission Standard Transmission Type: 5-speed manual (NV3550 after ~2002, AX-5 prior) Optional Transmission Type: 4-speed automatic (42RLE) Features Transfer Case Standard: NV231 Command-Trac (2WD/4WD Part-Time) Transfer Case Optional: NV241OR Rock-Trac (with locking differentials on Rubicon models) Fluid Specifications Automatic Transmission Fluid: ATF+4 (Mopar Material Number 05013457AA or equivalent) Manual Transmission Fluid Nv3550: Mopar Manual Transmission Lubricant (Mopar Material Number 04874464) Manual Transmission Fluid Ax-5: Mopar Manual Transmission Lubricant (Mopar Material Number 04874464) or equivalent GL-3/GL-4 rated fluid Transfer Case Fluid: Mopar NV241 / NV241OR Transfer Case Lubricant (Mopar Material Number 04761696) or Dexron III/Mercon compatible ATF 📐 Dimensions Exterior Wheelbase: 93.4 inches (2372 mm) Length: 150.0 inches (3810 mm) Width: 66.5 inches (1689 mm) Height: 70.6 inches (1793 mm) (with hardtop) Ground Clearance: 10.1 inches (257 mm) (typical) Weights Curb Weight 4.0L: Approximately 3500-3700 lbs (1588-1678 kg) Gross Vehicle Weight Rating: Approximately 4500-4700 lbs (2041-2132 kg) Towing Capacity: 2000 lbs (907 kg) Payload Capacity: Approximately 800-1000 lbs (363-454 kg) 🛡️ Safety Features Ratings NHTSA Rollover Rating: Likely 3-star (typical for SUVs of this era) Active Features ABS: Standard on some models, optional on others (Rear drum, optional rear disc with ABS) Traction Control: Not commonly available during this period Passive Features Airbags: Driver and passenger front airbags Seatbelts: Three-point front seatbelts, two-point rear lap...
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